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SED-FMGX-M
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SED-FMGX-M
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SED-FMGX-M — Powder Vial Filling & Sealing Linkage Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
A complete automatic pharmaceutical-grade powder filling and sealing linkage production line (model SED-FMGX-M). The line integrates a bottle feeder (SED-800ZP-M), air-wash bottle cleaner (SED-QX-M), 4-head powder fillin
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Prazo de entrega
Consultar
Capacidade de produção
30–50 cans/min
Como funciona
Bottles are fed by the rotary-table bottle feeder (SED-800ZP-M) into a single-track conveyor. The air-wash cleaner (SED-QX-M) — controlled by touchscreen, PLC, proximity sensors, and variable-frequency drive — cleans each vial before filling. The 4-head powder filler (SED-4FGJ-M) uses servo-motor-driven screw filling to dispense powder directly into vials; a horizontal stopper-insertion mechanism seats the rubber stopper at the bottle neck. The aluminium foil sealer (SED-LF-M) seals the stopper. The crimping/screw capper (SED-CG-M) applies and crimps the aluminium cap using cam-index positioning and three-blade sealing. Finally, the labeler (SED-PT-M) applies and prints labels, with automatic batch number printing and reject detection. The entire line is PLC-controlled with synchronized speed adjustment between stations.
Processo de funcionamento
1Bottles are fed by the rotary-table bottle feeder (SED-800ZP-M) into a single-track conveyor.
2The air-wash cleaner (SED-QX-M) — controlled by touchscreen, PLC, proximity sensors, and variable-frequency drive — cleans each vial before filling.
3The 4-head powder filler (SED-4FGJ-M) uses servo-motor-driven screw filling to dispense powder directly into vials; a horizontal stopper-insertion mechanism seats the rubber stopper at the bottle neck.
4The aluminium foil sealer (SED-LF-M) seals the stopper.
5The crimping/screw capper (SED-CG-M) applies and crimps the aluminium cap using cam-index positioning and three-blade sealing.
6Finally, the labeler (SED-PT-M) applies and prints labels, with automatic batch number printing and reject detection.
7The entire line is PLC-controlled with synchronized speed adjustment between stations.
Especificações técnicas
Especificações da variante: SED-FMGX-M pharmaceutical vial fill-seal linkage line
Especificações
Modelo
SED-FMGX-M
Capacidade de produção
30–50 cans/min
Tensão
220V 50Hz 1Φ
Utilidades
Crimping machine (SED-CG-M): 220V, <2KW; Powder filler: servo + variable-frequency drives; Delta Delta components at 220V/380V; Labeler: AC220V; compressed air 5kg/cm²
Pressão de ar
5kg/cm²
Dimensões
Área de instalação
Crimping machine (SED-CG-M): 2000×1500×1700mm; Labeler (SED-PT-M): 2200×1000×1550mm; Full line layout per actual room dimensions; transition mesh belts cut to length on-site
Materiais
Materiais de contato
Bottle feeder/air wash: 304 stainless steel body; 316L stainless steel air nozzles; UHMW-PE turntable; UHMW-POM corner moulds; Powder filler: 316L stainless steel filling needles; 45# steel frame (painted); Crimping machine: 304 stainless steel exterior and crimping blades; POM turntable mould
Materiais do corpo
Bottle feeder: 304 stainless steel; Powder filler: 45# steel painted frame with 304 stainless steel protection panels; Crimping machine: 50×50×4mm square-tube welded 45# steel frame; 304 stainless steel outer surface
Características principais
Multi-station linkage line with automatic speed synchronization between machines
Developed to GMP requirements with high automation, smooth operation, and high output
Buffer zones between machines for reliable and stable operation
PLC-controlled with individual touchscreen operation per machine
4-head servo-driven screw powder filler with precise dosing
Single-track bottle conveyance (converts to dual-track via screw at filling station for speed)
Stopper insertion uses horizontal mechanical direct-insertion — no vacuum, reduces contamination risk
Crimping machine: cam-index positioning, 3-blade sealing, ≥99% pass rate
Labeler: automatic labeling, batch number printing, missing-label and missing-print detection, reject system
Bottle feeder stores and organizes bottles; eccentric-cam deflector guides bottles into the track
Suitable for single-machine or multi-machine connected-line use
Line includes transition mesh belts; layout based on actual room dimensions
Price includes 13% VAT and freight; delivery within 120 working days of contract signing
Aplicações
Pharmaceutical powder vial filling and sealing (50–300ml vials)
Sterile powder filling with rubber stopper insertion and aluminium cap crimping
GMP-compliant pharmaceutical packaging lines
Setores
Pharmaceutical (sterile / aseptic powder filling)
Biopharmaceutical
Veterinary pharmaceutical
Marcas dos componentes
Bottle feeder / air wash: Omron fibre optics; Schneider control buttons; 316L stainless steel air nozzles
Powder filler: Delta servo driver (ASDA-B221-A), Delta servo motor (ECMA-C30602ES); Delta PLC (FX2N-48MR), Delta touchscreen (GT1165 VTBD), Delta inverter (FR-D740-0.75K-CHT); Schneider breakers and contactors; Omron proximity and fibre sensors
Crimping machine: Youde Jingong cam indexer; Delta PLC, inverter, touchscreen; Mingwei power supply (Taiwan); Zhengmin/Schneider low-voltage; Autonics proximity sensors; Panasonic fibre; CHNT air switches
Labeler: Delta PLC; military-grade label sensors; Autonics bottle sensors; Weinview touchscreen; Leadshine label motor; Mile line motor; Airtac pneumatics; CHNT air switches
SED
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Conformidade
GMP
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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