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SED-FMGX-M

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SED-FMGX-M

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SED-FMGX-M — Powder Vial Filling & Sealing Linkage Production Line

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A complete automatic pharmaceutical-grade powder filling and sealing linkage production line (model SED-FMGX-M). The line integrates a bottle feeder (SED-800ZP-M), air-wash bottle cleaner (SED-QX-M), 4-head powder fillin

GMP

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Délai de livraison

Sur devis

Cadence

30–50 cans/min

Fonctionnement

Bottles are fed by the rotary-table bottle feeder (SED-800ZP-M) into a single-track conveyor. The air-wash cleaner (SED-QX-M) — controlled by touchscreen, PLC, proximity sensors, and variable-frequency drive — cleans each vial before filling. The 4-head powder filler (SED-4FGJ-M) uses servo-motor-driven screw filling to dispense powder directly into vials; a horizontal stopper-insertion mechanism seats the rubber stopper at the bottle neck. The aluminium foil sealer (SED-LF-M) seals the stopper. The crimping/screw capper (SED-CG-M) applies and crimps the aluminium cap using cam-index positioning and three-blade sealing. Finally, the labeler (SED-PT-M) applies and prints labels, with automatic batch number printing and reject detection. The entire line is PLC-controlled with synchronized speed adjustment between stations.

Processus de fonctionnement

1Bottles are fed by the rotary-table bottle feeder (SED-800ZP-M) into a single-track conveyor.

2The air-wash cleaner (SED-QX-M) — controlled by touchscreen, PLC, proximity sensors, and variable-frequency drive — cleans each vial before filling.

3The 4-head powder filler (SED-4FGJ-M) uses servo-motor-driven screw filling to dispense powder directly into vials; a horizontal stopper-insertion mechanism seats the rubber stopper at the bottle neck.

4The aluminium foil sealer (SED-LF-M) seals the stopper.

5The crimping/screw capper (SED-CG-M) applies and crimps the aluminium cap using cam-index positioning and three-blade sealing.

6Finally, the labeler (SED-PT-M) applies and prints labels, with automatic batch number printing and reject detection.

7The entire line is PLC-controlled with synchronized speed adjustment between stations.

Caractéristiques techniques

Caractéristiques de la variante : SED-FMGX-M pharmaceutical vial fill-seal linkage line

Caractéristiques

Modèle

SED-FMGX-M

Cadence

30–50 cans/min

Tension

220V 50Hz 1Φ

Fluides et énergie

Crimping machine (SED-CG-M): 220V, <2KW; Powder filler: servo + variable-frequency drives; Delta Delta components at 220V/380V; Labeler: AC220V; compressed air 5kg/cm²

Pression d’air

5kg/cm²

Dimensions

Emprise au sol

Crimping machine (SED-CG-M): 2000×1500×1700mm; Labeler (SED-PT-M): 2200×1000×1550mm; Full line layout per actual room dimensions; transition mesh belts cut to length on-site

Matériaux

Matériaux en contact

Bottle feeder/air wash: 304 stainless steel body; 316L stainless steel air nozzles; UHMW-PE turntable; UHMW-POM corner moulds; Powder filler: 316L stainless steel filling needles; 45# steel frame (painted); Crimping machine: 304 stainless steel exterior and crimping blades; POM turntable mould

Matériaux du bâti

Bottle feeder: 304 stainless steel; Powder filler: 45# steel painted frame with 304 stainless steel protection panels; Crimping machine: 50×50×4mm square-tube welded 45# steel frame; 304 stainless steel outer surface

Caractéristiques principales

Multi-station linkage line with automatic speed synchronization between machines

Developed to GMP requirements with high automation, smooth operation, and high output

Buffer zones between machines for reliable and stable operation

PLC-controlled with individual touchscreen operation per machine

4-head servo-driven screw powder filler with precise dosing

Single-track bottle conveyance (converts to dual-track via screw at filling station for speed)

Stopper insertion uses horizontal mechanical direct-insertion — no vacuum, reduces contamination risk

Crimping machine: cam-index positioning, 3-blade sealing, ≥99% pass rate

Labeler: automatic labeling, batch number printing, missing-label and missing-print detection, reject system

Bottle feeder stores and organizes bottles; eccentric-cam deflector guides bottles into the track

Suitable for single-machine or multi-machine connected-line use

Line includes transition mesh belts; layout based on actual room dimensions

Price includes 13% VAT and freight; delivery within 120 working days of contract signing

Applications

Pharmaceutical powder vial filling and sealing (50–300ml vials)

Sterile powder filling with rubber stopper insertion and aluminium cap crimping

GMP-compliant pharmaceutical packaging lines

Secteurs

Pharmaceutical (sterile / aseptic powder filling)

Biopharmaceutical

Veterinary pharmaceutical

Marques des composants

Bottle feeder / air wash: Omron fibre optics; Schneider control buttons; 316L stainless steel air nozzles

Powder filler: Delta servo driver (ASDA-B221-A), Delta servo motor (ECMA-C30602ES); Delta PLC (FX2N-48MR), Delta touchscreen (GT1165 VTBD), Delta inverter (FR-D740-0.75K-CHT); Schneider breakers and contactors; Omron proximity and fibre sensors

Crimping machine: Youde Jingong cam indexer; Delta PLC, inverter, touchscreen; Mingwei power supply (Taiwan); Zhengmin/Schneider low-voltage; Autonics proximity sensors; Panasonic fibre; CHNT air switches

Labeler: Delta PLC; military-grade label sensors; Autonics bottle sensors; Weinview touchscreen; Leadshine label motor; Mile line motor; Airtac pneumatics; CHNT air switches

SED

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Conformité

GMP