Início / Equipamentos / Envasadora de comprimidos efervescentes em tubos / Effervescent Tablet Tube Filling Machine

SED-BPTG

Ontario, CA

SED · SED-BPTG · 10 unidades vendidas

SED-BPTG — Effervescent Tablet Tube Filling Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-BPTG is a semi-automatic single-head effervescent / milk / vitamin tablet tube-filling machine for the pharmaceutical, food and daily-chemical industries. It feeds large thin tablets in single-row orderly stacks (15

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Prazo de entrega

Consultar

Capacidade de produção

10–20 tubos/h

Como funciona

Tablets are fed into a vibrating tablet handler whose vibration aligns them in a single orderly row that drops onto a counting track. A colour-mark photoelectric sensor counts each tablet; once the set count (15 or 20) is reached, the upper-blocking pneumatic cylinder closes to stop the next tablet. The lower release cylinder opens, dropping the counted batch into a tube bottle held in the filling station. A roller motor rotates the tube to pack the tablets neatly. The operator places a cap; the bottle is moved to the capping station where a photoelectric switch detects it and triggers the capping cylinder to press the cap on. Cycle repeats.

Processo de funcionamento

1Tablets are fed into a vibrating tablet handler whose vibration aligns them in a single orderly row that drops onto a counting track.

2A colour-mark photoelectric sensor counts each tablet; once the set count (15 or 20) is reached, the upper-blocking pneumatic cylinder closes to stop the next tablet.

3The lower release cylinder opens, dropping the counted batch into a tube bottle held in the filling station.

4A roller motor rotates the tube to pack the tablets neatly.

5The operator places a cap; the bottle is moved to the capping station where a photoelectric switch detects it and triggers the capping cylinder to press the cap on.

6Cycle repeats.

Especificações técnicas

Especificações da variante: SED-BPTG base 10–20 bottles/min

Especificações

Modelo

SED-BPTG

Capacidade de produção

10–20 tubos/h

Tensão

AC 220V 50Hz monofásica

Utilidades

AC 220V 50Hz single-phase, 1 kW total. Compressed air 0.6 MPa (regulator ≥0.5 MPa) via 8 mm air pipe; air filter / oil-water separator. Reliable grounding.

Detalhes de conformidade

GMP-compliant — product-contact parts in stainless steel. Equipped with auto missing-tablet / missing-bottle / missing-cap alarm and shutdown, emergency-stop knob switch.

Potência

1 kW

Pressão de ar

0.6 MPa (regulator set 0.5+ MPa); 8 mm air pipe

Dimensões

Comprimento

1025 mm

Largura

1025 mm

Altura

1680 mm

Peso

310 kg

Área de instalação

1025 × 1025 × 1680 mm with adjustable feet (±50 mm) for line-height matching. Reserve ≥1 m clearance for safe operation and maintenance. Ambient 5–40 °C, 20–85% RH; clean ventilated environment, away from EMI sources.

Materiais

Materiais de contato

Stainless steel (parts contacting tablets)

Compatibilidade

Bottle Diameter

29mm mm

Bottle Height

89-144mm mm

Fill Counts

15 or 20 tablets

Tablet Diameter

25mm mm

Tablet Thickness

5-6.5mm mm

Características físicas

Filling Heads

Características principais

Semi-automatic single-head tablet tube-filler

Capacity 10–20 bottles/min

Fill 15 or 20 tablets per tube (selectable on touchscreen)

Vibrating tablet-handler + tablet-drop counting track + filling roller + capping cylinder

Colour-mark photoelectric counting (SICK BR2 / Leuze GS61)

PLC + touchscreen HMI (Delta or Siemens variants) with parameter, manual and historical-alarm screens

Auto alarm and stop on missing tablet, missing bottle or missing cap

Adjustable feed delays (full-material delay, file-detection delay, release reset delay, cap reset delay)

Pneumatic blocking and release cylinders + cap-press cylinder (AirTAC)

Roller motor for tube rotation / tablet sorting

Suitable for Φ 29 mm bottle, 89–144 mm height

1 kW total power; 220V 50Hz; 0.6 MPa air

Adjustable feet ±50 mm

Multi-language Chinese/English HMI

Default factory password 6666 for parameter setup

Improves productivity vs. fully manual filling at low capital cost

Auto count and alarm prevent under-filled tubes (no missing tablet)

Stainless-steel contact parts comply with GMP

Touchscreen recipe choice (15/20 pcs) with no mechanical changeover

Schneider / SICK / Delta / AirTAC / MEAN WELL components for reliability

Compact 1025 × 1025 mm footprint suitable for small lines

Quick recipe change for different bottle/tablet sizes

Easy operation requires only basic operator training

Aplicações

Tube filling of effervescent tablets

Tube filling of milk tablets / candy tablets

Tube filling of vitamin tablets and chewable tablets

Pharma / nutraceutical / daily-chemical tube packaging

Setores

Farmacêutico

Nutraceutical / dietary supplement

Food (milk tablet, vitamin)

Daily chemical

Marcas dos componentes

PLC

Delta (standard) or Siemens (variant)

HMI Touchscreen

Delta (standard) or Siemens (variant)

Main electrical control

Schneider

Pneumatic components

AirTAC

Start sensor

SICK BR2-np

Stop sensor

Leuze GS61

Bottle rotation motor

Domestic

Relay

Izumi (Japan)

Power supply

MEAN WELL DR-60-24

SED

Fale com SED Sales Team

Especialistas em equipamentos · contato pelo WhatsApp

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Limpeza e manutenção

Wipe outer/inner machine surfaces with a clean wet towel before and after each shift; open the hood and wipe internals; wipe parts in direct contact with tablets first with a clean towel and then with 75% industrial alcohol for sterilisation. Clean the vibrating disc and tablet-drop track every day. Lubricate the filling-part rotary roller daily with engine oil; keep both end-bearings clean and free of foreign objects. Check all screws for looseness weekly. Use dry cloth on touchscreen, signal lights, photoelectric sensor windows. Clean inlet air filter; wipe cylinder/spring rods then apply pneumatic oil. Do not disassemble valves yourself. Lubricate transmission chain and width-adjustment knob monthly with oil (0–35 °C) or every 3 months with grease. Dust the electrical control cabinet weekly.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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