Showroom em Ontario, Califórnia · Consulte o suporte para seu destino
Início / Equipamentos / Enchedora semiautomática de cápsulas / Semi-Automatic Capsule Filling Machine (SED-BJ-IV-A)
SED-BJ-IV-A
Consultar
SED-BJ-IV-A Semi-Automatic Capsule Filling Machine
SED · SED-BJ-IV-A · 2 unidades vendidas

SED-BJ-IV-A — Semi-Automatic Capsule Filling Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-BJ-IV-A is a semi-automatic hard-capsule filling machine for powder and granule formulations, suitable for small and medium pharmaceutical factories and hospital preparation labs. It performs capsule sowing (orientin

GMP-compliant material-contact parts and machine construction
Escolher variante (1)
Prazo de entrega
Consultar
Capacidade de produção
20000–40000 capsules/h

Como funciona

Empty capsules are loaded into the hopper and fed to dual capsule-sowing stations, where they are oriented (cap down) into the mold plate holes. Vacuum from the integrated 40 m³/h vacuum pump separates the cap from the body inside the mold ring; the body remains in the lower mold while the cap is held in the upper mold. The lower mold-ring is rotated to the powder-filling station, where a tamping/dosing mechanism (with visible powder-level window) doses powder or granules into each capsule body. The upper mold ring is then realigned with the lower ring, and a pneumatic locking cylinder presses each cap onto its body. Filled capsules are discharged and the mold returns for the next cycle. Three SHIHLIN SC3 frequency inverters provide independent stepless speed regulation for each drive.

Processo de funcionamento
1Empty capsules are loaded into the hopper and fed to dual capsule-sowing stations, where they are oriented (cap down) into the mold plate holes.
2Vacuum from the integrated 40 m³/h vacuum pump separates the cap from the body inside the mold ring; the body remains in the lower mold while the cap is held in the upper mold.
3The lower mold-ring is rotated to the powder-filling station, where a tamping/dosing mechanism (with visible powder-level window) doses powder or granules into each capsule body.
4The upper mold ring is then realigned with the lower ring, and a pneumatic locking cylinder presses each cap onto its body.
5Filled capsules are discharged and the mold returns for the next cycle.
6Three SHIHLIN SC3 frequency inverters provide independent stepless speed regulation for each drive.

Especificações técnicas

Especificações da variante: SED-BJ-IV-A semi-automatic hard-capsule filling machine

Especificações

Modelo
SED-BJ-IV-A
Capacidade de produção
20000–40000 capsules/h
Tensão
220V/380V 1P/3P 50Hz
Utilidades
Power supply 220V/380V 50Hz (1P/3P), 5 kW; compressed air 0.03 m³/min @ 0.7 MPa (oil-free preferred); integrated 40 m³/h vacuum pump (separate unit). Reliable earth ground required. Operating environment per GMP cleanroom requirements (5–40°C, RH 20–85%).
Detalhes de conformidade
304 stainless-steel contact parts; overall 304 stainless construction conforms to GMP requirements; CHINT three-phase protector and circuit breakers; emergency-stop switch; safety covers over moving mechanisms.
Potência
5 kW
Pressão de ar
0.7 MPa (consumption 0.03 m3/min)

Dimensões

Comprimento
1300 mm
Largura
700 mm
Altura
1650 mm
Peso
420 kg
Área de instalação
Machine footprint approx. 1,300 × 700 mm, height 1,650 mm. Reserve clearance for vacuum-pump and air-compressor connections, hopper top loading, and capsule discharge.

Materiais

Materiais de contato
304 stainless steel (capsule and powder contact parts)
Materiais do corpo
304 stainless steel frame and panels

Características principais

Capsule size range 000# – 5# (handles elongated, short and fat shells)
Production speed 20,000–40,000 capsules/hour
Dual capsule-sowing stations (faster than single-station predecessors)
Pneumatic automated capsule locking station
Powder filling station with visual powder-level window
Integrated 40 m³/h vacuum pump for capsule separation
FLEXEM FE6070C touchscreen HMI
DELTA DVP30EC PLC control
Three SHIHLIN SC3 frequency inverters for stepless speed regulation
OMRON intermediate relays; CHINT circuit breakers
GMP-compliant 304 stainless-steel material-contact parts
Sweet-spot for small/medium pharma factories and hospital preparation labs (20–40k cph at semi-auto pricing)
Best-in-class supplier list (DELTA / OMRON / CHINT / MEANWELL / SHIHLIN / FLEXEM)
GMP-compliant 304 stainless-steel build
High product qualification rate (>98%)
Touchscreen + PLC make changeovers and recipe management simple
Includes vacuum pump and one mold set; optional extra mold set for fast capsule-size changeovers
12-month warranty from installation; lifetime maintenance support; 24-hour online engineer guidance

Aplicações

Hard gelatin capsule filling with powder formulations
Hard gelatin capsule filling with granule formulations
Hospital preparation lab capsule production
Nutraceutical and herbal capsule filling
Veterinary capsule filling
Small-batch pharma R&D capsule trials

Setores

Fabricação farmacêutica
Hospital preparation
Nutraceuticals / health supplements
Traditional Chinese medicine (TCM)
Medicina veterinária
Food and chemical industries (capsule presentations)

Marcas dos componentes

DELTA DVP30EC PLC
SHIHLIN SC3 frequency inverter (×3)
FLEXEM FE6070C touchscreen
OMRON MY2N-GS intermediate relay (×9, 220V)
CHINT 3P/40A and 2P/10A circuit breakers
MEANWELL NES-50-24 switching power supply
CHINT XJ3-G three-phase protector
Yida pneumatic cylinders (filling, locking, air filter regulator)
KEWO frequency converter (alternate configuration)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe

Conformidade

GMP-compliant material-contact parts and machine construction

Limpeza e manutenção

After each shift, dismantle hopper, mold rings, capsule-sowing stations, and tamping mechanism for cleaning per SOP. Wipe stainless-steel contact parts with 75% ethanol. Inspect vacuum lines and pneumatic filter regulator. Lubricate moving parts per inspection schedule: transmission chain monthly with lubricating oil; bearings every 3 months with grease.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas
SED
WhatsApp · Vendas SED
Contato comercial · WhatsApp
→