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Inicio / Equipos / Llenadora semiautomática de cápsulas / Semi-Automatic Capsule Filling Machine (SED-BJ-IV-A)
SED-BJ-IV-A
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SED-BJ-IV-A Semi-Automatic Capsule Filling Machine
SED · SED-BJ-IV-A · 2 unidades vendidas

SED-BJ-IV-A — Semi-Automatic Capsule Filling Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-BJ-IV-A is a semi-automatic hard-capsule filling machine for powder and granule formulations, suitable for small and medium pharmaceutical factories and hospital preparation labs. It performs capsule sowing (orientin

GMP-compliant material-contact parts and machine construction
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Plazo de entrega
Consultar
Capacidad de producción
20000–40000 capsules/h

Funcionamiento

Empty capsules are loaded into the hopper and fed to dual capsule-sowing stations, where they are oriented (cap down) into the mold plate holes. Vacuum from the integrated 40 m³/h vacuum pump separates the cap from the body inside the mold ring; the body remains in the lower mold while the cap is held in the upper mold. The lower mold-ring is rotated to the powder-filling station, where a tamping/dosing mechanism (with visible powder-level window) doses powder or granules into each capsule body. The upper mold ring is then realigned with the lower ring, and a pneumatic locking cylinder presses each cap onto its body. Filled capsules are discharged and the mold returns for the next cycle. Three SHIHLIN SC3 frequency inverters provide independent stepless speed regulation for each drive.

Proceso de funcionamiento
1Empty capsules are loaded into the hopper and fed to dual capsule-sowing stations, where they are oriented (cap down) into the mold plate holes.
2Vacuum from the integrated 40 m³/h vacuum pump separates the cap from the body inside the mold ring; the body remains in the lower mold while the cap is held in the upper mold.
3The lower mold-ring is rotated to the powder-filling station, where a tamping/dosing mechanism (with visible powder-level window) doses powder or granules into each capsule body.
4The upper mold ring is then realigned with the lower ring, and a pneumatic locking cylinder presses each cap onto its body.
5Filled capsules are discharged and the mold returns for the next cycle.
6Three SHIHLIN SC3 frequency inverters provide independent stepless speed regulation for each drive.

Especificaciones técnicas

Especificaciones de la variante: SED-BJ-IV-A semi-automatic hard-capsule filling machine

Especificaciones

Modelo
SED-BJ-IV-A
Capacidad de producción
20000–40000 capsules/h
Tensión
220V/380V 1P/3P 50Hz
Suministros
Power supply 220V/380V 50Hz (1P/3P), 5 kW; compressed air 0.03 m³/min @ 0.7 MPa (oil-free preferred); integrated 40 m³/h vacuum pump (separate unit). Reliable earth ground required. Operating environment per GMP cleanroom requirements (5–40°C, RH 20–85%).
Detalles de conformidad
304 stainless-steel contact parts; overall 304 stainless construction conforms to GMP requirements; CHINT three-phase protector and circuit breakers; emergency-stop switch; safety covers over moving mechanisms.
Potencia
5 kW
Presión de aire
0.7 MPa (consumption 0.03 m3/min)

Dimensiones

Longitud
1300 mm
Anchura
700 mm
Altura
1650 mm
Peso
420 kg
Superficie de instalación
Machine footprint approx. 1,300 × 700 mm, height 1,650 mm. Reserve clearance for vacuum-pump and air-compressor connections, hopper top loading, and capsule discharge.

Materiales

Materiales en contacto
304 stainless steel (capsule and powder contact parts)
Materiales del cuerpo
304 stainless steel frame and panels

Características principales

Capsule size range 000# – 5# (handles elongated, short and fat shells)
Production speed 20,000–40,000 capsules/hour
Dual capsule-sowing stations (faster than single-station predecessors)
Pneumatic automated capsule locking station
Powder filling station with visual powder-level window
Integrated 40 m³/h vacuum pump for capsule separation
FLEXEM FE6070C touchscreen HMI
DELTA DVP30EC PLC control
Three SHIHLIN SC3 frequency inverters for stepless speed regulation
OMRON intermediate relays; CHINT circuit breakers
GMP-compliant 304 stainless-steel material-contact parts
Sweet-spot for small/medium pharma factories and hospital preparation labs (20–40k cph at semi-auto pricing)
Best-in-class supplier list (DELTA / OMRON / CHINT / MEANWELL / SHIHLIN / FLEXEM)
GMP-compliant 304 stainless-steel build
High product qualification rate (>98%)
Touchscreen + PLC make changeovers and recipe management simple
Includes vacuum pump and one mold set; optional extra mold set for fast capsule-size changeovers
12-month warranty from installation; lifetime maintenance support; 24-hour online engineer guidance

Aplicaciones

Hard gelatin capsule filling with powder formulations
Hard gelatin capsule filling with granule formulations
Hospital preparation lab capsule production
Nutraceutical and herbal capsule filling
Veterinary capsule filling
Small-batch pharma R&D capsule trials

Sectores

Fabricación farmacéutica
Hospital preparation
Nutraceuticals / health supplements
Traditional Chinese medicine (TCM)
Medicina veterinaria
Food and chemical industries (capsule presentations)

Marcas de componentes

DELTA DVP30EC PLC
SHIHLIN SC3 frequency inverter (×3)
FLEXEM FE6070C touchscreen
OMRON MY2N-GS intermediate relay (×9, 220V)
CHINT 3P/40A and 2P/10A circuit breakers
MEANWELL NES-50-24 switching power supply
CHINT XJ3-G three-phase protector
Yida pneumatic cylinders (filling, locking, air filter regulator)
KEWO frequency converter (alternate configuration)
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Conformidad

GMP-compliant material-contact parts and machine construction

Limpieza y mantenimiento

After each shift, dismantle hopper, mold rings, capsule-sowing stations, and tamping mechanism for cleaning per SOP. Wipe stainless-steel contact parts with 75% ethanol. Inspect vacuum lines and pneumatic filter regulator. Lubricate moving parts per inspection schedule: transmission chain monthly with lubricating oil; bearings every 3 months with grease.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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