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Início / Equipamentos / Enchedora semiautomática de cápsulas / Semi-Automatic Capsule Filling Machine – Recommended Build (SED-BJ-III)
SED-BJ-III
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SED-BJ-III Recommended Build
SED · SED-BJ-III · 50 unidades vendidas

SED-BJ-III — Recommended Build

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-BJ-III (Recommended) is a semi-automatic hard-capsule filling machine that performs capsule sorting, body/cap separation, powder/granule filling, locking, and discharge in one integrated cycle. Suited for small and m

GMP-compliant design (304 stainless-steel material-contact parts)DQ / IQ / OQ / PQ validation documentation available (BJ-III series)
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Prazo de entrega
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Capacidade de produção
3000–10000 capsules/hour

Como funciona

Empty capsules are loaded into the hopper. The capsule feeding mechanism orients capsules and feeds them into the U-shaped turning station, where vacuum draws each capsule body downward into the lower mold plate while the cap is retained in the upper plate (separation). The lower mold then indexes under the powder/granule filling station — operator pours material into the funnel and the vibrating distributor doses each body. The upper mold plate realigns with the lower mold, and the locking station presses caps onto bodies. Filled capsules are ejected into the discharge chute. Frequency converter provides stepless speed control; Siemens PLC governs the electropneumatic sequence.

Processo de funcionamento
1Empty capsules are loaded into the hopper.
2The capsule feeding mechanism orients capsules and feeds them into the U-shaped turning station, where vacuum draws each capsule body downward into the lower mold plate while the cap is retained in the upper plate (separation).
3The lower mold then indexes under the powder/granule filling station — operator pours material into the funnel and the vibrating distributor doses each body.
4The upper mold plate realigns with the lower mold, and the locking station presses caps onto bodies.
5Filled capsules are ejected into the discharge chute.
6Frequency converter provides stepless speed control; Siemens PLC governs the electropneumatic sequence.

Especificações técnicas

Especificações da variante: SED-BJ-III Siemens-controlled semi-automatic capsule filler with one mold set

Especificações

Modelo
SED-BJ-III
Capacidade de produção
3000–10000 capsules/hour
Utilidades
AC 220V/50Hz supply (2.5 kW total); compressed air at 0.7 MPa @ 0.03 m³/min; integrated vacuum pump included.
Detalhes de conformidade
GMP-compliant material-contact surfaces (304 stainless steel); designed for hospital preparation labs and SME pharma plants. Validation documents (DQ, IQ, OQ, PQ) are on file for BJ-III.

Dimensões

Área de instalação
Machine footprint 1,530 mm (L) × 780 mm (W), height 1,636 mm. Allow operator workspace at front and access clearance for vacuum pump and air pump on sides.

Materiais

Materiais de contato
304 aço inoxidável
Materiais do corpo
Stainless steel cabinet and frame

Características principais

Combined sorting, separating, filling, and locking in one semi-automatic cycle
Compatible with all standard sizes 00#–5# (mold change required per size)
Filling accuracy ±1% to ±5% depending on material and operator skill
Vacuum-assisted capsule body separation with U-shaped turning mechanism
Siemens PLC + Siemens HMI touchscreen (Recommended build)
Electronic speed regulation via frequency converter
One mold set included; extra molds available for additional sizes
GMP-compliant 304 stainless-steel material-contact parts
Recommended build with Siemens PLC + Siemens HMI — premium controls at competitive ~USD 6,100 FOB
One mold set included; extra molds at ~USD 850 per set to switch capsule sizes
Best fit for SMEs, hospital pharmacies, and contract manufacturers — reach 22,500 cph without full-auto capex
Short operator training — straightforward semi-auto cycle
Easy to clean: removable hopper, mold plates, and filling mechanism
DQ/IQ/OQ/PQ validation packages available (BJ-III validation docs on file)

Aplicações

Filling hard gelatin capsules with powder formulations
Filling HPMC vegetable capsules with powder or granule fills
Hospital preparation lab capsule compounding
Nutraceutical / vitamin / supplement encapsulation
Veterinary medicine capsule filling
R&D and pilot-scale capsule formulation

Setores

Pharmaceutical manufacturing (SME)
Hospital preparation labs
Suplementos e nutracêuticos
Medicina veterinária
Envazadores de cápsulas por contrato
R&D / academic labs

Marcas dos componentes

SIEMENS — PLC and touchscreen (Recommended build)
DELTA (Taiwan) — touchscreen alternative; frequency converter
Schneider (France) — circuit breaker, AC contactor, thermal relay, emergency stop, key switch
AOXIN — vacuum pump
MEANWELL (Taiwan) — switching power supply
OMRON (Japan) — relay module and proximity switch
AIRTAC (Taiwan) — solenoid valve and pneumatic components
SED
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Conformidade

GMP-compliant design (304 stainless-steel material-contact parts)
DQ / IQ / OQ / PQ validation documentation available (BJ-III series)

Limpeza e manutenção

Mold plates, hopper, and vibrating filler are removable for cleaning. Wipe stainless-steel surfaces with food-safe sanitizer between batches. Inspect U-shaped turning mechanism for wear; lubricate per manual schedule. Vacuum pump filter requires periodic cleaning. Follow pre-production and post-shift cleaning SOPs per IQ/OQ/PQ documents.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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