Accueil / Équipements / Remplisseuse semi-automatique de gélules / Semi-Automatic Capsule Filling Machine – Recommended Build (SED-BJ-III)

SED-BJ-III

Sur devis

SED · SED-BJ-III · 50 unités vendues

SED-BJ-III — Recommended Build

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-BJ-III (Recommended) is a semi-automatic hard-capsule filling machine that performs capsule sorting, body/cap separation, powder/granule filling, locking, and discharge in one integrated cycle. Suited for small and m

GMP-compliant design (304 stainless-steel material-contact parts)DQ / IQ / OQ / PQ validation documentation available (BJ-III series)

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Délai de livraison

Sur devis

Cadence

3000–10000 capsules/hour

Fonctionnement

Empty capsules are loaded into the hopper. The capsule feeding mechanism orients capsules and feeds them into the U-shaped turning station, where vacuum draws each capsule body downward into the lower mold plate while the cap is retained in the upper plate (separation). The lower mold then indexes under the powder/granule filling station — operator pours material into the funnel and the vibrating distributor doses each body. The upper mold plate realigns with the lower mold, and the locking station presses caps onto bodies. Filled capsules are ejected into the discharge chute. Frequency converter provides stepless speed control; Siemens PLC governs the electropneumatic sequence.

Processus de fonctionnement

1Empty capsules are loaded into the hopper.

2The capsule feeding mechanism orients capsules and feeds them into the U-shaped turning station, where vacuum draws each capsule body downward into the lower mold plate while the cap is retained in the upper plate (separation).

3The lower mold then indexes under the powder/granule filling station — operator pours material into the funnel and the vibrating distributor doses each body.

4The upper mold plate realigns with the lower mold, and the locking station presses caps onto bodies.

5Filled capsules are ejected into the discharge chute.

6Frequency converter provides stepless speed control; Siemens PLC governs the electropneumatic sequence.

Caractéristiques techniques

Caractéristiques de la variante : SED-BJ-III Siemens-controlled semi-automatic capsule filler with one mold set

Caractéristiques

Modèle

SED-BJ-III

Cadence

3000–10000 capsules/hour

Fluides et énergie

AC 220V/50Hz supply (2.5 kW total); compressed air at 0.7 MPa @ 0.03 m³/min; integrated vacuum pump included.

Détails de conformité

GMP-compliant material-contact surfaces (304 stainless steel); designed for hospital preparation labs and SME pharma plants. Validation documents (DQ, IQ, OQ, PQ) are on file for BJ-III.

Dimensions

Emprise au sol

Machine footprint 1,530 mm (L) × 780 mm (W), height 1,636 mm. Allow operator workspace at front and access clearance for vacuum pump and air pump on sides.

Matériaux

Matériaux en contact

304 acier inoxydable

Matériaux du bâti

Stainless steel cabinet and frame

Caractéristiques principales

Combined sorting, separating, filling, and locking in one semi-automatic cycle

Compatible with all standard sizes 00#–5# (mold change required per size)

Filling accuracy ±1% to ±5% depending on material and operator skill

Vacuum-assisted capsule body separation with U-shaped turning mechanism

Siemens PLC + Siemens HMI touchscreen (Recommended build)

Electronic speed regulation via frequency converter

One mold set included; extra molds available for additional sizes

GMP-compliant 304 stainless-steel material-contact parts

Recommended build with Siemens PLC + Siemens HMI — premium controls at competitive ~USD 6,100 FOB

One mold set included; extra molds at ~USD 850 per set to switch capsule sizes

Best fit for SMEs, hospital pharmacies, and contract manufacturers — reach 22,500 cph without full-auto capex

Short operator training — straightforward semi-auto cycle

Easy to clean: removable hopper, mold plates, and filling mechanism

DQ/IQ/OQ/PQ validation packages available (BJ-III validation docs on file)

Applications

Filling hard gelatin capsules with powder formulations

Filling HPMC vegetable capsules with powder or granule fills

Hospital preparation lab capsule compounding

Nutraceutical / vitamin / supplement encapsulation

Veterinary medicine capsule filling

R&D and pilot-scale capsule formulation

Secteurs

Pharmaceutical manufacturing (SME)

Hospital preparation labs

Compléments alimentaires et nutraceutiques

Médecine vétérinaire

Façonniers de remplissage de gélules

R&D / academic labs

Marques des composants

SIEMENS — PLC and touchscreen (Recommended build)

DELTA (Taiwan) — touchscreen alternative; frequency converter

Schneider (France) — circuit breaker, AC contactor, thermal relay, emergency stop, key switch

AOXIN — vacuum pump

MEANWELL (Taiwan) — switching power supply

OMRON (Japan) — relay module and proximity switch

AIRTAC (Taiwan) — solenoid valve and pneumatic components

SED

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Conformité

GMP-compliant design (304 stainless-steel material-contact parts)

DQ / IQ / OQ / PQ validation documentation available (BJ-III series)

Nettoyage et entretien

Mold plates, hopper, and vibrating filler are removable for cleaning. Wipe stainless-steel surfaces with food-safe sanitizer between batches. Inspect U-shaped turning mechanism for wear; lubricate per manual schedule. Vacuum pump filter requires periodic cleaning. Follow pre-production and post-shift cleaning SOPs per IQ/OQ/PQ documents.