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SED-8YTGX-A1
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SED-8YTGX-A1
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SED-8YTGX-A1 — Linha de envase de líquidos

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-8YTGX-A1 (also documented as SED-8YTG-A1) is an 8-head in-line one-to-one servo piston filling line designed for cosmetics and personal-care liquid filling — body lotion, shampoo, conditioner, and similar products up

CEIEC 60204-1 (electrical cabinet)Pilz safety standard (electrical / safety design)FDA materials for non-metal product-contact parts
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Como funciona

The line consists of: (1) the 8-head SED-8YTGX-A1 piston filler — bottles enter single-file, positioned by photoelectric trigger and infeed baffle; conical bottle-mouth guide cones align each bottle. Each piston cylinder is driven by an independent servo electric cylinder; nozzles dive to the bottle bottom for foaming products and rise as liquid fills. The dual-stroke pneumatic nozzle handles fast-then-slow fill. After filling, conical hard-seal valves close to prevent drip. Filled bottles transfer to (2) the SED-6XG-A1 rotary capper — an infeed worm screw separates bottles, a star-wheel transfers them to the capping turret where 3-jaw chucks pick caps from the servo-feed channel and apply servo-controlled torque. Cognex vision inspects for missing/tilted/high caps and rejects defects via a swing-cylinder diverter.

Processo de funcionamento
1The line consists of: (1) the 8-head SED-8YTGX-A1 piston filler — bottles enter single-file, positioned by photoelectric trigger and infeed baffle; conical bottle-mouth guide cones align each bottle.
2Each piston cylinder is driven by an independent servo electric cylinder; nozzles dive to the bottle bottom for foaming products and rise as liquid fills.
3The dual-stroke pneumatic nozzle handles fast-then-slow fill.
4After filling, conical hard-seal valves close to prevent drip.
5Filled bottles transfer to (2) the SED-6XG-A1 rotary capper — an infeed worm screw separates bottles, a star-wheel transfers them to the capping turret where 3-jaw chucks pick caps from the servo-feed channel and apply servo-controlled torque.
6Cognex vision inspects for missing/tilted/high caps and rejects defects via a swing-cylinder diverter.

Especificações técnicas

Especificações da variante: SED-8YTG-A1 8-head filler (this model)

Especificações

Modelo
SED-8YTGX-A1
Tensão
380V 50Hz 3Φ
Potência
4 kW
Pressão de ar
0.5-0.6 MPa

Dimensões

Comprimento
1400 mm
Largura
1100 mm
Altura
2800 mm
Peso
3000 kg

Materiais

Materiais de contato
316L stainless steel hopper, piston cylinders, nozzles and control valves; sanitary food-grade hose; FDA-compliant non-metal seals; PEEK or 316L centre-seal rod; austenitic stainless nozzle tip
Materiais do corpo
Carbon steel frame with SUS304 stainless cladding; SUS304 electrical cabinet; stainless-trimmed organic glass guards

Características principais

8 independent one-to-one servo piston filling heads
Per-nozzle volume and speed adjustable on HMI; recipe storage
Two-stage fast/slow nozzle (~80% fast + 20% slow) for accuracy and foam control
Dive-down filling for foaming products (nozzle descends to bottle bottom)
Conical bottle-mouth alignment with anti-impact protection
Sanitary CIP cleaning + SIP sterilization with auto piston-uncylinder design
316L stainless wetted parts; ≤0.4 μm surface roughness; FDA non-metal materials
Sanitary tri-clamp quick-release; sanitary diaphragm + butterfly valves
Tank with high/low level sensors and auto refill (waveguide radar / float / fork)
CE certified; IEC 60204-1 electrical cabinet; Pilz safety standard
FBOX WiFi remote service module on the cabinet
Changeover time: filler 30 min, capper 30 min, cap orienter 15 min (1 operator each)
≤±1% fill accuracy at 500 ml; CPK >1.67
60 bpm stable line speed (70 bpm design speed)
MUR ≥98% single-machine; ≥96% full line
CIP/SIP-ready sanitary design
Suited for body lotion, shampoo, conditioner (up to 5,000 cps)
Cap-detection vision (missing/tilted/high) + auto reject
Remote WiFi service via FBOX module

Aplicações

Cosmetics liquid filling (body lotion, shampoo, conditioner)
Daily-chemical viscous liquid filling (≤5,000 cps)
Personal-care liquid filling
Pump-cap and screw-cap closure

Setores

Cosmetics / personal care
Daily chemical
Pharmaceutical (lotions / syrups)

Marcas dos componentes

Siemens / Inovance (filler PLC, HMI, servo — Germany / China)
Schneider (pushbuttons, alarm beacon, circuit breakers — France)
Schmersal (safety door switch — Germany)
SICK / IFM / Leuze (photoelectric / proximity — Germany)
AirTAC / SMC / Festo (pneumatics — Taiwan / Japan / Germany)
Bosch Rexroth / Siemens (capper PLC, HMI, servo motor — Germany)
Omron (encoder / relays — Japan)
Delta (switch power supply — Taiwan)
Cognex (cap-detection vision — USA)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade

CE
IEC 60204-1 (electrical cabinet)
Pilz safety standard (electrical / safety design)
FDA materials for non-metal product-contact parts

Limpeza e manutenção

CIP (in-line) or off-line cleaning. Process: drain tank → hot-water wash → steam sterilisation → compressed-air blow-down. Auto CIP cycle 30–60 min (depends on customer SOP). Customer to supply cleaning water, hot water, detergent, steam and waste collection/drain system. Spray-ball working pressure 3 bar.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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SED
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Contato comercial · WhatsApp
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