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SED-8YTGX-A1

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SED-8YTGX-A1

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SED-8YTGX-A1 — Ligne de remplissage de liquides

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-8YTGX-A1 (also documented as SED-8YTG-A1) is an 8-head in-line one-to-one servo piston filling line designed for cosmetics and personal-care liquid filling — body lotion, shampoo, conditioner, and similar products up

CEIEC 60204-1 (electrical cabinet)Pilz safety standard (electrical / safety design)FDA materials for non-metal product-contact parts

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Fonctionnement

The line consists of: (1) the 8-head SED-8YTGX-A1 piston filler — bottles enter single-file, positioned by photoelectric trigger and infeed baffle; conical bottle-mouth guide cones align each bottle. Each piston cylinder is driven by an independent servo electric cylinder; nozzles dive to the bottle bottom for foaming products and rise as liquid fills. The dual-stroke pneumatic nozzle handles fast-then-slow fill. After filling, conical hard-seal valves close to prevent drip. Filled bottles transfer to (2) the SED-6XG-A1 rotary capper — an infeed worm screw separates bottles, a star-wheel transfers them to the capping turret where 3-jaw chucks pick caps from the servo-feed channel and apply servo-controlled torque. Cognex vision inspects for missing/tilted/high caps and rejects defects via a swing-cylinder diverter.

Processus de fonctionnement

1The line consists of: (1) the 8-head SED-8YTGX-A1 piston filler — bottles enter single-file, positioned by photoelectric trigger and infeed baffle; conical bottle-mouth guide cones align each bottle.

2Each piston cylinder is driven by an independent servo electric cylinder; nozzles dive to the bottle bottom for foaming products and rise as liquid fills.

3The dual-stroke pneumatic nozzle handles fast-then-slow fill.

4After filling, conical hard-seal valves close to prevent drip.

5Filled bottles transfer to (2) the SED-6XG-A1 rotary capper — an infeed worm screw separates bottles, a star-wheel transfers them to the capping turret where 3-jaw chucks pick caps from the servo-feed channel and apply servo-controlled torque.

6Cognex vision inspects for missing/tilted/high caps and rejects defects via a swing-cylinder diverter.

Caractéristiques techniques

Caractéristiques de la variante : SED-8YTG-A1 8-head filler (this model)

Caractéristiques

Modèle

SED-8YTGX-A1

Tension

380V 50Hz 3Φ

Puissance

4 kW

Pression d’air

0.5-0.6 MPa

Dimensions

Longueur

1400 mm

Largeur

1100 mm

Hauteur

2800 mm

Poids

3000 kg

Matériaux

Matériaux en contact

316L stainless steel hopper, piston cylinders, nozzles and control valves; sanitary food-grade hose; FDA-compliant non-metal seals; PEEK or 316L centre-seal rod; austenitic stainless nozzle tip

Matériaux du bâti

Carbon steel frame with SUS304 stainless cladding; SUS304 electrical cabinet; stainless-trimmed organic glass guards

Caractéristiques principales

8 independent one-to-one servo piston filling heads

Per-nozzle volume and speed adjustable on HMI; recipe storage

Two-stage fast/slow nozzle (~80% fast + 20% slow) for accuracy and foam control

Dive-down filling for foaming products (nozzle descends to bottle bottom)

Conical bottle-mouth alignment with anti-impact protection

Sanitary CIP cleaning + SIP sterilization with auto piston-uncylinder design

316L stainless wetted parts; ≤0.4 μm surface roughness; FDA non-metal materials

Sanitary tri-clamp quick-release; sanitary diaphragm + butterfly valves

Tank with high/low level sensors and auto refill (waveguide radar / float / fork)

CE certified; IEC 60204-1 electrical cabinet; Pilz safety standard

FBOX WiFi remote service module on the cabinet

Changeover time: filler 30 min, capper 30 min, cap orienter 15 min (1 operator each)

≤±1% fill accuracy at 500 ml; CPK >1.67

60 bpm stable line speed (70 bpm design speed)

MUR ≥98% single-machine; ≥96% full line

CIP/SIP-ready sanitary design

Suited for body lotion, shampoo, conditioner (up to 5,000 cps)

Cap-detection vision (missing/tilted/high) + auto reject

Remote WiFi service via FBOX module

Applications

Cosmetics liquid filling (body lotion, shampoo, conditioner)

Daily-chemical viscous liquid filling (≤5,000 cps)

Personal-care liquid filling

Pump-cap and screw-cap closure

Secteurs

Cosmetics / personal care

Daily chemical

Pharmaceutical (lotions / syrups)

Marques des composants

Siemens / Inovance (filler PLC, HMI, servo — Germany / China)

Schneider (pushbuttons, alarm beacon, circuit breakers — France)

Schmersal (safety door switch — Germany)

SICK / IFM / Leuze (photoelectric / proximity — Germany)

AirTAC / SMC / Festo (pneumatics — Taiwan / Japan / Germany)

Bosch Rexroth / Siemens (capper PLC, HMI, servo motor — Germany)

Omron (encoder / relays — Japan)

Delta (switch power supply — Taiwan)

Cognex (cap-detection vision — USA)

SED

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Conformité

IEC 60204-1 (electrical cabinet)

Pilz safety standard (electrical / safety design)

FDA materials for non-metal product-contact parts

Nettoyage et entretien

CIP (in-line) or off-line cleaning. Process: drain tank → hot-water wash → steam sterilisation → compressed-air blow-down. Auto CIP cycle 30–60 min (depends on customer SOP). Customer to supply cleaning water, hot water, detergent, steam and waste collection/drain system. Spray-ball working pressure 3 bar.