Início / Equipamentos / Contadora de comprimidos por visão CCD (SJ) / 8-Channel Vision (CCD) Counting and Bottling Machine
SED-8SJ
Ontario, CA
SED · SED-8SJ · 5 unidades vendidas
SED-8SJ — 8-Channel Vision Counting and Bottling Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-8SJ is an 8-channel vision counting machine integrating mechanical, electrical and pneumatic systems. A self-developed line-array CCD camera with dedicated light source images each of the 8 channels with approxim
Escolher variante (6)
Prazo de entrega
Consultar
Capacidade de produção
20–100 frascos/min
Como funciona
Granules loaded into the 30 L (new) or 16 L (old) hopper are fed by an electromagnetic vibratory plate (closed-loop control with vibration-frequency sensor) at a controlled angle that separates particles, then directed onto 8 parallel inclined channels. The line-array CCD camera with self-developed light source images each channel in real time. The ARM processor applies image processing algorithms to detect and count individual granules. On reaching the set count, the patented gate manifold closes, and a pneumatic stopper releases the filled bottle and advances the next empty bottle. A built-in high-pressure dust-removal function periodically clears the channels.
Processo de funcionamento
1Granules loaded into the 30 L (new) or 16 L (old) hopper are fed by an electromagnetic vibratory plate (closed-loop control with vibration-frequency sensor) at a controlled angle that separates particles, then directed onto 8 parallel inclined channels.
2The line-array CCD camera with self-developed light source images each channel in real time.
3The ARM processor applies image processing algorithms to detect and count individual granules.
4On reaching the set count, the patented gate manifold closes, and a pneumatic stopper releases the filled bottle and advances the next empty bottle.
5A built-in high-pressure dust-removal function periodically clears the channels.
Especificações técnicas
Especificações da variante: SED-8SJ (standard -- new non-detachable and old detachable generations)
Especificações
Modelo
SED-8SJ
Capacidade de produção
20–100 frascos/min
Tensão
AC220V/50-60Hz
Utilidades
220V AC / 50-60 Hz; compressed air 0.6 MPa, 3.5 L/min
Detalhes de conformidade
SUS304 fully sealed body, meets GMP requirements. Auto voltage stabiliser and air-pressure interlock for stable operation. 12-month warranty from installation.
Potência
0.8 kW
Pressão de ar
0.5 MPa, 0.8 m3/h
Dimensões
Comprimento
2000 mm
Largura
1500 mm
Altura
1600 mm
Peso
470 kg
Área de instalação
New (non-detachable): packed 1915x1205x1920 mm; conveyor packed 1710x805x725 mm. Old (detachable): 1510x1810x1765 mm.
Materiais
Materiais de contato
SUS304 stainless steel (material-contact path); engineering polymer guides on detachable corrugated plate
Materiais do corpo
SUS304 stainless steel housing, fully sealed
Compatibilidade
Capsule Size Range
00-5
Pill Diameter Max
24 mm
Tablet Diameter Max
24 mm
Tablet Diameter Min
5.5 mm
Operação
Compressed Air Consumption
3.5 L/min
Counting Accuracy
±1 %
Características físicas
Capacidade do reservatório
16 L
warranty
Warranty
12 months
Características principais
8 vision counting channels with self-developed line-array CCD camera and dedicated light source
~250 imaging dot-points per channel (effective resolution ~0.12 mm)
Counting accuracy 99.99%; throughput 20-100 bottles/min
Fill quantity freely settable 1-9999 granules per bottle
Compatible products: tablets up to Phi22 mm (new) / Phi5.5-Phi24 mm (old); capsules #00-#5; soft gels; coated tablets; special-shaped tablets
Compatible bottles: Phi20-100 mm mouth, 15-300 mL volume, height <=220 mm
Patented combined small-gate manifold + intermediate pre-hold gate for crisp dose cut-off
Built-in high-pressure dust-removal (timed) -- maintains sensor cleanliness
Foreign-matter rejection system settable on touchscreen (area, length, width, height thresholds)
Inlet/outlet photoelectric sensors detect bottle-jam and missing-bottle -- auto stop and restart
Auto power constant-voltage system and air-pressure monitoring
SUS304 fully enclosed body compliant with GMP
Detachable corrugated plate and hopper (older version) for easy cleaning and maintenance
New non-detachable version: 36 L hopper, packed dimensions 1915x1205x1920 mm, gross weight 635 kg
Old detachable version: 16 L hopper, dimensions 1510x1810x1765 mm, weight approx 392-480 kg
Vision (CCD) counting beats traditional photoelectric for irregular, coated or mixed-shape products
99.99% accuracy at up to 100 bottles/min
Patented gate manifold and high-speed valves give crisp dose cut-off
Detachable corrugated plate / hopper (older version) for easy cleaning
Self-developed camera and light source -- proprietary system with no single-source dependency
GMP-compliant SUS304 fully-enclosed body
Aplicações
High-accuracy counting and bottling of tablets, capsules, soft gelatin, pills
Pharmaceutical and nutraceutical bottling lines requiring high accuracy
Counting of seeds, candies, chocolate beans in food / agriculture
Foreign-matter detection during count fill
Setores
Farmacêutico
Nutraceutical / health products
Food (candies, chocolate beans)
Agriculture (seed counting)
Marcas dos componentes
Transfer switch
SIJIN
Three-colour warning light
NICI
Touchscreen
Microcomputer (self-developed)
Vision control system
Self R&D
Camera
Self R&D
Light source
Self R&D
Circuit breaker
Schneider
Contactor
Schneider
Switching power supply
MEANWELL
Optical coupler module
AOYAN
Relay module
Omron
Photoelectric eye
SICK
Solenoid valve
AirTAC
Vibration controller
CUH
SED
Fale com SED Sales Team
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Conformidade
GMP
Limpeza e manutenção
Detachable corrugated plate and hopper come off without tools for fast viewing, replacement, and washing between products. Wipe SUS304 contact path and 8 channels with neutral detergent. Use the built-in high-pressure dust-blow function to purge optics during long runs in dusty product. Inspect and clean camera and light-source windows periodically.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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