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Startseite / Maschinen / CCD-Bildverarbeitungs-Tablettenzähler (SJ) / 8-Channel Vision (CCD) Counting and Bottling Machine
SED-8SJ
Ontario, CA
SED-8SJ 8-Channel Vision Counting and Bottling Machine
SED · SED-8SJ · 5 verkaufte Einheiten

SED-8SJ — 8-Channel Vision Counting and Bottling Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

The SED-8SJ is an 8-channel vision counting machine integrating mechanical, electrical and pneumatic systems. A self-developed line-array CCD camera with dedicated light source images each of the 8 channels with approxim

GMP
Variante wählen (6)
Lieferzeit
Auf Anfrage
Durchsatz
20–100 Flaschen/min

Funktionsweise

Granules loaded into the 30 L (new) or 16 L (old) hopper are fed by an electromagnetic vibratory plate (closed-loop control with vibration-frequency sensor) at a controlled angle that separates particles, then directed onto 8 parallel inclined channels. The line-array CCD camera with self-developed light source images each channel in real time. The ARM processor applies image processing algorithms to detect and count individual granules. On reaching the set count, the patented gate manifold closes, and a pneumatic stopper releases the filled bottle and advances the next empty bottle. A built-in high-pressure dust-removal function periodically clears the channels.

Prozessbeschreibung
1Granules loaded into the 30 L (new) or 16 L (old) hopper are fed by an electromagnetic vibratory plate (closed-loop control with vibration-frequency sensor) at a controlled angle that separates particles, then directed onto 8 parallel inclined channels.
2The line-array CCD camera with self-developed light source images each channel in real time.
3The ARM processor applies image processing algorithms to detect and count individual granules.
4On reaching the set count, the patented gate manifold closes, and a pneumatic stopper releases the filled bottle and advances the next empty bottle.
5A built-in high-pressure dust-removal function periodically clears the channels.

Technische Daten

Technische Daten für Variante: SED-8SJ (standard -- new non-detachable and old detachable generations)

Technische Daten

Modell
SED-8SJ
Durchsatz
20–100 Flaschen/min
Spannung
AC220V/50-60Hz
Versorgung
220V AC / 50-60 Hz; compressed air 0.6 MPa, 3.5 L/min
Konformitätsangaben
SUS304 fully sealed body, meets GMP requirements. Auto voltage stabiliser and air-pressure interlock for stable operation. 12-month warranty from installation.
Leistung
0.8 kW
Luftdruck
0.5 MPa, 0.8 m3/h

Abmessungen

Länge
2000 mm
Breite
1500 mm
Höhe
1600 mm
Gewicht
470 kg
Aufstellfläche
New (non-detachable): packed 1915x1205x1920 mm; conveyor packed 1710x805x725 mm. Old (detachable): 1510x1810x1765 mm.

Werkstoffe

Kontaktwerkstoffe
SUS304 stainless steel (material-contact path); engineering polymer guides on detachable corrugated plate
Gehäusewerkstoffe
SUS304 stainless steel housing, fully sealed

Kompatibilität

Capsule Size Range
00-5
Pill Diameter Max
24 mm
Tablet Diameter Max
24 mm
Tablet Diameter Min
5.5 mm

Betrieb

Compressed Air Consumption
3.5 L/min
Counting Accuracy
±1 %

Physikalische Angaben

Trichtervolumen
16 L

warranty

Warranty
12 months

Wesentliche Merkmale

8 vision counting channels with self-developed line-array CCD camera and dedicated light source
~250 imaging dot-points per channel (effective resolution ~0.12 mm)
Counting accuracy 99.99%; throughput 20-100 bottles/min
Fill quantity freely settable 1-9999 granules per bottle
Compatible products: tablets up to Phi22 mm (new) / Phi5.5-Phi24 mm (old); capsules #00-#5; soft gels; coated tablets; special-shaped tablets
Compatible bottles: Phi20-100 mm mouth, 15-300 mL volume, height <=220 mm
Patented combined small-gate manifold + intermediate pre-hold gate for crisp dose cut-off
Built-in high-pressure dust-removal (timed) -- maintains sensor cleanliness
Foreign-matter rejection system settable on touchscreen (area, length, width, height thresholds)
Inlet/outlet photoelectric sensors detect bottle-jam and missing-bottle -- auto stop and restart
Auto power constant-voltage system and air-pressure monitoring
SUS304 fully enclosed body compliant with GMP
Detachable corrugated plate and hopper (older version) for easy cleaning and maintenance
New non-detachable version: 36 L hopper, packed dimensions 1915x1205x1920 mm, gross weight 635 kg
Old detachable version: 16 L hopper, dimensions 1510x1810x1765 mm, weight approx 392-480 kg
Vision (CCD) counting beats traditional photoelectric for irregular, coated or mixed-shape products
99.99% accuracy at up to 100 bottles/min
Patented gate manifold and high-speed valves give crisp dose cut-off
Detachable corrugated plate / hopper (older version) for easy cleaning
Self-developed camera and light source -- proprietary system with no single-source dependency
GMP-compliant SUS304 fully-enclosed body

Anwendungen

High-accuracy counting and bottling of tablets, capsules, soft gelatin, pills
Pharmaceutical and nutraceutical bottling lines requiring high accuracy
Counting of seeds, candies, chocolate beans in food / agriculture
Foreign-matter detection during count fill

Branchen

Pharma
Nutraceutical / health products
Food (candies, chocolate beans)
Agriculture (seed counting)

Komponentenhersteller

Transfer switch
SIJIN
Three-colour warning light
NICI
Touchscreen
Microcomputer (self-developed)
Vision control system
Self R&D
Camera
Self R&D
Light source
Self R&D
Circuit breaker
Schneider
Contactor
Schneider
Switching power supply
MEANWELL
Optical coupler module
AOYAN
Relay module
Omron
Photoelectric eye
SICK
Solenoid valve
AirTAC
Vibration controller
CUH
SED
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Konformität

GMP

Reinigung und Wartung

Detachable corrugated plate and hopper come off without tools for fast viewing, replacement, and washing between products. Wipe SUS304 contact path and 8 channels with neutral detergent. Use the built-in high-pressure dust-blow function to purge optics during long runs in dusty product. Inspect and clean camera and light-source windows periodically.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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