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SED-8200MJT-3
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SED-8200MJT-3
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SED-8200MJT-3 — Hot-Air-Circulation Tunnel Sterilization & Drying Oven
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SED-8200MJT-3 hot-air-circulation tunnel sterilization & drying oven for pharmaceutical bottle drying and depyrogenation. ~17 m stainless-steel woven belt carries pre-washed 100–500 ml vials through pre-heating,three hig
Prazo de entrega
Consultar
Capacidade de produção
30–120 vials/min @ 100 ml / 250°C (designed); 100/min stable
Como funciona
Pre-washed vials are loaded onto a 304 stainless-steel woven belt (≈1250 mm wide, 50–500 mm/min). Bottles travel through a 780 mm pre-heat zone, three high-temp zones (1428+1314+1314 mm = 4056 mm) sterilizing at up to 350°C with HEPA-filtered Class-100 laminar hot-air circulation, then through 2 cooling zones (1872+1492 mm = 3364 mm) with water-cooled coils to ≤35°C exit temp. Heat-rated fans drive the air through HEPA filters, returning humid air via dedicated exhaust blowers. Servo-controlled lift gates seal the inlet/outlet to prevent contamination ingress.
Processo de funcionamento
1Pre-washed vials are loaded onto a 304 stainless-steel woven belt (≈1250 mm wide, 50–500 mm/min).
2Bottles travel through a 780 mm pre-heat zone, three high-temp zones (1428+1314+1314 mm = 4056 mm) sterilizing at up to 350°C with HEPA-filtered Class-100 laminar hot-air circulation, then through 2 cooling zones (1872+1492 mm = 3364 mm) with water-cooled coils to ≤35°C exit temp.
3Heat-rated fans drive the air through HEPA filters, returning humid air via dedicated exhaust blowers.
4Servo-controlled lift gates seal the inlet/outlet to prevent contamination ingress.
Especificações técnicas
Especificações da variante: SED-8200MJT-3
Especificações
Modelo
SED-8200MJT-3
Capacidade de produção
30–120 vials/min @ 100 ml / 250°C (designed); 100/min stable
Tensão
380V 50Hz 3Φ (3-phase 5-wire)
Utilidades
Chilled water 12–18 m³/h at 7–12°C (recirculated); compressed air for pneumatic valves; 3-phase 5-wire AC380V 50Hz, ~180–230 kW running power
Detalhes de conformidade
GMP-compliant; depyrogenation validated by BI (bacterial endotoxin) challenge ≥3 log reduction at full and half load; austenitic 304 belt and piping; Class-100 (ISO 5) laminar conditioning
Potência
240 kW
Dimensões
Comprimento
8200 mm
Largura
2600 mm
Altura
2450 mm
Peso
85000 kg
Materiais
Materiais de contato
304 stainless steel woven belt; 304 stainless steel piping; ceramic-fiber wool insulation
Características principais
Designed-capacity 120 vials/min @ 100 ml / 250°C; stable 100/min
Belt 50–500 mm/min, ~1250 mm wide, ~17 m long
Sterilization set-point 100–350°C (±2°C control)
≤±5–10°C heat distribution (loaded and unloaded)
Bottle breakage ≤0.01%
Endotoxin reduction >3 log per BI challenge (full and half load)
Output bottle temp ≤35°C (or ≤room+5°C)
Class-100 (ISO 5) HEPA-filtered hot-air circulation
Double-side return + double-side heat input for even distribution
Per-fan single-VFD pressure balance — 13× Siemens V20 inverters
Servo-driven inlet/outlet lift gates (Delta 400 W servo)
Auto belt tension compensation for thermal expansion
First-and-last-bottle over-kill protection
Three-level password access; online print; operation log; audit trail
Ultrasonic in-line belt cleaner (2000 W; cleaning generator 1000 W)
12-channel Yokogawa temp recorder + 3× Shinko PID controllers
Class H13 HEPA filters: Camfil for 350°C high-temp zones, Wuxi Lingjie for pre-heat & cooling
Pre-heat zone laminar airflow ~1900 m³/h, 0.45–0.60 m/s
Sterilization zone laminar airflow ~15000 m³/h, 0.45–0.60 m/s
Cooling zone laminar airflow ~7500 m³/h, 0.45–0.60 m/s
Noise ≤75 dB
Domestic-leading hot-air-tunnel oven that meets the latest GMP requirements
Premium electricals: Siemens 12" HMI + Siemens PLC + Siemens V20 (13×) + Yokogawa recorder + Honeywell electric proportional valve + Dwyer differential gauges + igus heat-resistant bushings + NSK bearings
Camfil H13 filters in the 350°C zones — proven high-temperature laminar performance
Comprehensive 21 CFR-style data integrity: three-tier passwords, audit trail, online printing
Timed start function with overnight protection mode for efficient warm-up scheduling
Aplicações
Vial drying and dry-heat sterilization/depyrogenation
Pharmaceutical container heat treatment for injectables and oral preparations
Bottle handling for biologics, animal-pharma, cosmetics and health-products lines
Setores
Pharmaceutical (injectable, oral)
Biological / vaccine
Animal pharma
Cosméticos
Health products / nutraceutical
Marcas dos componentes
Touchscreen (12-inch HMI)
Siemens
PLC
Siemens
Inverter (V20, ×13)
Siemens
Temperature module / I/O (FX3U-4AD-PTW-ADP, FX3U-4DA, FX3U-4AD-ADP, FX3U-485-BD)
Siemens or Mitsubishi
Inlet/outlet lift-gate servo motor (400 W)
Delta
Inlet/outlet lift-gate servo drive (400 W)
Delta
Pre-heat fan (YDF2.24A-4S 0.45 kW)
Nanjing Chenguang
High-temp & cooling hot-air fan (BIPL-290-1.5KW-2P-HYH)
Shanghai
Exhaust centrifugal fan (DE190 0.75 kW)
Shanghai
Switching power supply (200 W 24 V)
MEAN WELL
Temperature controller (JCD-33A-S/M.BK.A2)
Shinko
Temperature recorder (12-channel)
Yokogawa
Pt-100 RTD (WZP2-333-100MA600KA)
Shanghai
Ultrasonic generator (2000 W)
Wuxi Leishi
Differential pressure gauge (D3000-500Pa & D3000-60Pa)
Dwyer
Electric proportional valve (ML7420A8088E-V5011P1004)
Honeywell
Solenoid valve (2W-250-25B AC220V)
Sanye Valve
Worm gearbox (NMRV050/090)
Shanghai Jinggeng
Heating tubes 1.5 kW × 144 / 1.8 kW × 39
Shanghai
Torque limiter (TL600-II)
Shanghai
Bushings (XSM-4044-30/40)
igus
Heat-resistant flange bearing (EFOM-12)
igus
Bearings (UCT207, UCFC207)
NSK
HEPA filter H13 (350°C high-temp zone)
Camfil
HEPA filter H13 (250°C pre-heat / cooling)
Wuxi Lingjie
F7 medium-efficiency filter
Wuxi Lingjie
Cooling-section heat exchangers (1200-500-460, 800-500-460)
Shanghai Gongsan Sanre
Contactors / relays / breakers / e-stop / buttons
Delixi & equivalent Shanghai brands
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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