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SED-80GB1-B
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SED-80GB1-B
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SED-80GB1-B — High-Efficiency Interchangeable-Pan Tablet Coater

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SED-80GB1-B High-Efficiency Interchangeable-Pan Tablet Coater for pharmaceutical, biotech, and food industries. Coats tablets, pills and sugar-coated cores with organic films, water-soluble films and sugar coatings. Full

GMPGB5226.1
Escolher variante (3)
Prazo de entrega
Consultar
Capacidade de produção
15–80 kg/

Como funciona

Tablet cores undergo complex tumbling trajectories inside a sealed rotating drum; guide-plate baffles promote uniform flipping and exchange. Inlet air is filtered through three stages (initial, medium, HEPA, achieving Class 100,000 / ISO 8) and heated to 40–80 °C by an electric heat exchanger, then passes through the drum and exits through perforated base screens. A peristaltic pump (BT-300) delivers coating solution from a stirring tank to Iwata WA-101 atomising spray guns; the coating medium dries rapidly under the hot-air flow to form a dense, smooth film. An exhaust fan maintains >10 Pa negative pressure inside the drum; a back-flow prevention device at the exhaust port and a pulse bag-filter isolate residual powder. Closed-loop PLC control governs negative pressure, temperature, drum speed, and spray flow rate.

Processo de funcionamento
1Tablet cores undergo complex tumbling trajectories inside a sealed rotating drum; guide-plate baffles promote uniform flipping and exchange.
2Inlet air is filtered through three stages (initial, medium, HEPA, achieving Class 100,000 / ISO 8) and heated to 40–80 °C by an electric heat exchanger, then passes through the drum and exits through perforated base screens.
3A peristaltic pump (BT-300) delivers coating solution from a stirring tank to Iwata WA-101 atomising spray guns; the coating medium dries rapidly under the hot-air flow to form a dense, smooth film.
4An exhaust fan maintains >10 Pa negative pressure inside the drum; a back-flow prevention device at the exhaust port and a pulse bag-filter isolate residual powder.
5Closed-loop PLC control governs negative pressure, temperature, drum speed, and spray flow rate.

Especificações técnicas

Especificações da variante: 80 kg/batch pan

Especificações

Modelo
SED-80GB1-B
Capacidade de produção
15–80 kg/
Tensão
380V 50Hz 3Φ
Potência
34 kW
Pressão de ar
≥0.4MPa,0.8 m³/min

Dimensões

Comprimento
1400 mm
Largura
1200 mm
Altura
1850 mm
Peso
510 kg

Materiais

Materiais de contato
Imported stainless steel (coating drum interior/exterior, baffles, stirring tank); mirror-polished
Materiais do corpo
304 stainless steel exterior casing; brushed vertical-stripe finish; 60 L stirring tank in 304 SS (tank wall 1.2 mm, lid 2.5 mm)

Características principais

Max load 80 kg/batch (interchangeable pans: 80/45/15 kg)
Drum speed 1–24 rpm, precision ±0.5 rpm
Main motor 1.5 kW (explosion-proof)
Compressed air ≥0.4 MPa, 0.8 m³/min
Screen hole diameter 3 mm; feed inlet diameter 376 mm
Machine dimensions 1,400 × 1,200 × 1,850 mm; weight 510 kg
Total power supply 34 kW (electric heating)
Hot-air filter precision 0.5 µm; three-stage filtration to Class 100,000
Hot-air temperature 40–80 °C adjustable; electric heater 25 kW
Inlet airflow 2,350 m³/h; exhaust airflow 5,219 m³/h
Exhaust port back-flow preventer + pulse bag-filter dust collector
Siemens PLC + 7-inch HMI graphical control
10 programmable coating recipes (film and sugar coating)
Negative-pressure detection and interactive control inside drum
BT-300 peristaltic pump + 2× Iwata WA-101 spray guns (uniform atomisation, adjustable angle/fan width)
0.29–0.39 MPa required to open guns; drip-proof and clog-proof
Explosion-proof motors + tin-bronze alloy fan blades
All product-contact surfaces: imported stainless steel, mirror-polished
60 L electric-heated, insulated, stirred tank (304 SS; pneumatic stirrer 0–1,000 rpm)
Operating noise ≤70 dB(A)
Fully enclosed coating; zero powder or slurry splash; GMP compliant
10 recipe programs + closed-loop negative-pressure/temperature/speed/flow control
Three-stage filtration to Class 100,000 clean air
Imported Iwata spray guns + peristaltic pump for uniform atomisation; clog- and drip-proof
Guide-plate baffles; protects tablet cores from breakage; high yield rate
Interchangeable pans (80/45/15 kg) to suit different batch sizes
Exported to Europe, Africa, Australia, Southeast Asia; 30 years of experience

Aplicações

Tablet coating
Pill coating
Sugar-coated core coating
Organic film coating
Water-soluble film coating
Sugar coating
Enteric film coating

Setores

Farmacêutico
Biotecnologia
Food

Marcas dos componentes

PLC controller
Siemens 6ES7-288-ISP30-OAAO
7-inch HMI touch screen
Siemens 6AV66480CE113AXO
PLC modules
Siemens SR30/AQ02
Micro relay
Siemens MY2NJ
Spray gun WA-101
Iwata (Japan)
Power module
MEAN WELL S-100-24
PT-100 thermocouple
Zhejiang Zhongtian Instruments
Temperature module DTE10P
Delta
Inverter VFD015M43B 1.5 kW
Zhengxian
Circuit breaker / contactor / thermal relay
CHINT
Main motor 1.5 kW
Yongjia Luofu Explosion-Proof Motor
Hot-air / exhaust motor
Luofu Explosion-Proof Motor YB
Reducer XWD4-29-1.5
Niutang Jinrun
Self-aligning ball bearing 1208
Harbin Bearing
Peristaltic pump BT-300
Chongqing Jieheng
Explosion-proof sight lamp
Feice Explosion-Proof
Pneumatic motor TJ-3
Shanghai
Solenoid valve MVSC-220-4E1
Mindman
Pressure-reducing valve AR-2000
AirTAC
SED
Fale com SED Sales Team
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Conformidade

GMP
GB5226.1

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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