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SED-80GB1-B
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SED-80GB1-B
SED · SED-80GB1-B · En vedette

SED-80GB1-B — High-Efficiency Interchangeable-Pan Tablet Coater

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-80GB1-B High-Efficiency Interchangeable-Pan Tablet Coater for pharmaceutical, biotech, and food industries. Coats tablets, pills and sugar-coated cores with organic films, water-soluble films and sugar coatings. Full

GMPGB5226.1
Choisir une variante (3)
Délai de livraison
Sur devis
Cadence
15–80 kg/

Fonctionnement

Tablet cores undergo complex tumbling trajectories inside a sealed rotating drum; guide-plate baffles promote uniform flipping and exchange. Inlet air is filtered through three stages (initial, medium, HEPA, achieving Class 100,000 / ISO 8) and heated to 40–80 °C by an electric heat exchanger, then passes through the drum and exits through perforated base screens. A peristaltic pump (BT-300) delivers coating solution from a stirring tank to Iwata WA-101 atomising spray guns; the coating medium dries rapidly under the hot-air flow to form a dense, smooth film. An exhaust fan maintains >10 Pa negative pressure inside the drum; a back-flow prevention device at the exhaust port and a pulse bag-filter isolate residual powder. Closed-loop PLC control governs negative pressure, temperature, drum speed, and spray flow rate.

Processus de fonctionnement
1Tablet cores undergo complex tumbling trajectories inside a sealed rotating drum; guide-plate baffles promote uniform flipping and exchange.
2Inlet air is filtered through three stages (initial, medium, HEPA, achieving Class 100,000 / ISO 8) and heated to 40–80 °C by an electric heat exchanger, then passes through the drum and exits through perforated base screens.
3A peristaltic pump (BT-300) delivers coating solution from a stirring tank to Iwata WA-101 atomising spray guns; the coating medium dries rapidly under the hot-air flow to form a dense, smooth film.
4An exhaust fan maintains >10 Pa negative pressure inside the drum; a back-flow prevention device at the exhaust port and a pulse bag-filter isolate residual powder.
5Closed-loop PLC control governs negative pressure, temperature, drum speed, and spray flow rate.

Caractéristiques techniques

Caractéristiques de la variante : 80 kg/batch pan

Caractéristiques

Modèle
SED-80GB1-B
Cadence
15–80 kg/
Tension
380V 50Hz 3Φ
Puissance
34 kW
Pression d’air
≥0.4MPa,0.8 m³/min

Dimensions

Longueur
1400 mm
Largeur
1200 mm
Hauteur
1850 mm
Poids
510 kg

Matériaux

Matériaux en contact
Imported stainless steel (coating drum interior/exterior, baffles, stirring tank); mirror-polished
Matériaux du bâti
304 stainless steel exterior casing; brushed vertical-stripe finish; 60 L stirring tank in 304 SS (tank wall 1.2 mm, lid 2.5 mm)

Caractéristiques principales

Max load 80 kg/batch (interchangeable pans: 80/45/15 kg)
Drum speed 1–24 rpm, precision ±0.5 rpm
Main motor 1.5 kW (explosion-proof)
Compressed air ≥0.4 MPa, 0.8 m³/min
Screen hole diameter 3 mm; feed inlet diameter 376 mm
Machine dimensions 1,400 × 1,200 × 1,850 mm; weight 510 kg
Total power supply 34 kW (electric heating)
Hot-air filter precision 0.5 µm; three-stage filtration to Class 100,000
Hot-air temperature 40–80 °C adjustable; electric heater 25 kW
Inlet airflow 2,350 m³/h; exhaust airflow 5,219 m³/h
Exhaust port back-flow preventer + pulse bag-filter dust collector
Siemens PLC + 7-inch HMI graphical control
10 programmable coating recipes (film and sugar coating)
Negative-pressure detection and interactive control inside drum
BT-300 peristaltic pump + 2× Iwata WA-101 spray guns (uniform atomisation, adjustable angle/fan width)
0.29–0.39 MPa required to open guns; drip-proof and clog-proof
Explosion-proof motors + tin-bronze alloy fan blades
All product-contact surfaces: imported stainless steel, mirror-polished
60 L electric-heated, insulated, stirred tank (304 SS; pneumatic stirrer 0–1,000 rpm)
Operating noise ≤70 dB(A)
Fully enclosed coating; zero powder or slurry splash; GMP compliant
10 recipe programs + closed-loop negative-pressure/temperature/speed/flow control
Three-stage filtration to Class 100,000 clean air
Imported Iwata spray guns + peristaltic pump for uniform atomisation; clog- and drip-proof
Guide-plate baffles; protects tablet cores from breakage; high yield rate
Interchangeable pans (80/45/15 kg) to suit different batch sizes
Exported to Europe, Africa, Australia, Southeast Asia; 30 years of experience

Applications

Tablet coating
Pill coating
Sugar-coated core coating
Organic film coating
Water-soluble film coating
Sugar coating
Enteric film coating

Secteurs

Pharmaceutique
Biotechnologie
Food

Marques des composants

PLC controller
Siemens 6ES7-288-ISP30-OAAO
7-inch HMI touch screen
Siemens 6AV66480CE113AXO
PLC modules
Siemens SR30/AQ02
Micro relay
Siemens MY2NJ
Spray gun WA-101
Iwata (Japan)
Power module
MEAN WELL S-100-24
PT-100 thermocouple
Zhejiang Zhongtian Instruments
Temperature module DTE10P
Delta
Inverter VFD015M43B 1.5 kW
Zhengxian
Circuit breaker / contactor / thermal relay
CHINT
Main motor 1.5 kW
Yongjia Luofu Explosion-Proof Motor
Hot-air / exhaust motor
Luofu Explosion-Proof Motor YB
Reducer XWD4-29-1.5
Niutang Jinrun
Self-aligning ball bearing 1208
Harbin Bearing
Peristaltic pump BT-300
Chongqing Jieheng
Explosion-proof sight lamp
Feice Explosion-Proof
Pneumatic motor TJ-3
Shanghai
Solenoid valve MVSC-220-4E1
Mindman
Pressure-reducing valve AR-2000
AirTAC
SED
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Conformité

GMP
GB5226.1

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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