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Início / Equipamentos / Encapsuladora automática de produção pequena/média (500–2499 cápsulas/min) / Hard Capsule Filling Machine – Fully Automatic Capsule Filling Machine (Recommended)
SED-800J-H
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SED-800J-H Fully Automatic Capsule Filling Machine
SED · SED-800J-H · 3 unidades vendidas

SED-800J-H — Fully Automatic Capsule Filling Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-800J-H (Recommended) is an intermittent rotary 6-bore automatic hard-capsule filling machine optimized for Traditional Chinese Medicine (TCM) and Western pharmaceutical applications. Output 800 capsules/min (48,000/h

SGS Product CertificationCEGMP-optimized designChinese utility-model patents (turret and clearance adjustment innovations)
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Prazo de entrega
Consultar
Capacidade de produção
33600–48000 capsules/min

Como funciona

Empty capsules fall from the top capsule hopper, are oriented and presented to the 6-hole rotary dosing disc on the indexing turret. Each cycle the turret advances through stations: capsule pickup → cap-body separation by vacuum → dosing-disc tamping fills powder/granules into the body cavity (3D adjustment of disc clearance assures consistent fill volume) → defective rejection → cap re-fitting and locking by push-rod → finished capsule discharge → module cleaning. The under-mounted cam transmission is lubricated by a pressurized oil-mist atomizer to extend bearing/cam life; turret accuracy is preserved by 122 Japanese IKO-imported linear bearings. The Sunjie ATV13-2S1R5GH 1.5 kW VFD on a Taiwan Donglii 1.5 kW main motor sets speed; Shandong precision cam indexer 83-6/83-10 sets the indexing pattern. Siemens TK6071IP HMI + Siemens 14ES PLC manage start/stop, count, alarms, and per-piece + cumulative production display. A separate vacuum pump and built-in XCJ dust collector handle aspiration.

Processo de funcionamento
1Empty capsules fall from the top capsule hopper, are oriented and presented to the 6-hole rotary dosing disc on the indexing turret.
2Each cycle the turret advances through stations: capsule pickup → cap-body separation by vacuum → dosing-disc tamping fills powder/granules into the body cavity (3D adjustment of disc clearance assures consistent fill volume) → defective rejection → cap re-fitting and locking by push-rod → finished capsule discharge → module cleaning.
3The under-mounted cam transmission is lubricated by a pressurized oil-mist atomizer to extend bearing/cam life; turret accuracy is preserved by 122 Japanese IKO-imported linear bearings.
4The Sunjie ATV13-2S1R5GH 1.5 kW VFD on a Taiwan Donglii 1.5 kW main motor sets speed; Shandong precision cam indexer 83-6/83-10 sets the indexing pattern.
5Siemens TK6071IP HMI + Siemens 14ES PLC manage start/stop, count, alarms, and per-piece + cumulative production display.
6A separate vacuum pump and built-in XCJ dust collector handle aspiration.

Especificações técnicas

Especificações da variante: SED-800J-H this recommended Siemens-configured variant

Especificações

Modelo
SED-800J-H
Capacidade de produção
33600–48000 capsules/min
Tensão
380V 50Hz 3P
Utilidades
Power: 380V 50Hz 3-phase, 5.57 kW total (main motor 1.5 kW Taiwan Donglii YSJ1500W-4P via Sunjie ATV13-2S1R5GH 1.5 kW VFD; vacuum pump; built-in XCJ dust collector). Compatible with companion SED-3ZSJ vacuum powder feeder.
Detalhes de conformidade
Designed per GMP requirements with TCM optimization. Manufacturer holds SGS Product Certification and CE mark. Patent-protected innovations on the turret and clearance-adjustment mechanism. 12-month warranty + lifetime maintenance service.
Potência
5.57 kW

Dimensões

Comprimento
1020 mm
Largura
860 mm
Altura
1970 mm
Peso
900 kg
Área de instalação
Main machine 1.02 × 0.86 × 1.97 m, 900 kg net (985 kg gross). Outer crate 1.42 × 1.22 × 1.94 m.

Materiais

Materiais de contato
SUS 304 stainless steel (capsule and powder contact parts); cam lubrication oil-mist isolated from product zone
Materiais do corpo
SUS 304 stainless steel cabinet and frame; protective doors with transparent acrylic observation windows

Características principais

Throughput 800 capsules/min (48,000/h)
6-bore rotary dosing disc indexing turret
Capsule sizes 00#–4#
Fills powders and granules
Fill weight variation ±3% to ±4%
Empty-capsule on-machine rate 99.9%; full-capsule rate ≥99.5%
Working noise ≤75 dBA
Combined cycle: pickup, separation, filling, reject, lock, discharge, cleaning
Under-mounted cam transmission with pressurized oil-mist atomizer for low wear
122 Japanese IKO-imported linear bearings for turret precision and long service life
Integrated column + base design — filling holders cannot drift, dosing stays accurate
Reference-plane 3D adjustment of dosing-disc clearance for fill uniformity and easy cleaning
Siemens TK6071IP HMI + Siemens 14ES PLC — per-piece and cumulative count display
Auto alarm + auto stop on lack of capsules / lack of powder / channel fault
SUS 304 stainless steel body with transparent acrylic observation windows
Patent-protected turret innovations
Built-in XCJ dust collector
Compatible with SED-3ZSJ vacuum powder feeder
Shandong precision cam indexer (83-6 + 83-10)
Machine dimensions: 1020×860×1970 mm (L×W×H), 900 kg net
Recommended SKU — company's go-to mid-tier capsule filler at 48,000 cph
Optimized for TCM (Chinese herbal) powders with poor fluidity — design accounts for characteristics specific to herbal powders
SGS + CE certified manufacturing — ready for European and global export
±3–4% dose accuracy combined with 99.5%+ qualified rate keeps reject pile small
122 Japanese IKO bearings + Shandong precision cam indexer = long, stable service life
Siemens HMI/PLC = familiar to QA/CSV teams; alarm + per-piece counter built in
Wear parts list included for easy predictable maintenance stocking

Aplicações

Hard gelatin or HPMC capsule powder filling
Granule filling
Capsule sizes 00#, 0#, 1#, 2#, 3#, 4#
Traditional Chinese medicine (TCM) capsule production
Pharmaceutical solid-dose manufacturing
Nutraceutical / supplement encapsulation

Setores

Farmacêutico
Traditional Chinese Medicine (TCM)
Nutraceutical / dietary supplement

Marcas dos componentes

Siemens (TK6071IP touch screen, 14ES PLC, Germany)
Meanwell (S-35-24 switching power supply, Taiwan)
Chint (NXC-12/25 contactors, NXR-25 thermal relays, 3P25A/1P6A air switches, China)
Sunjie (ATV13-2S1R5GH 1.5 kW VFD, China)
Taiwan Donglii (YSJ1500W-4P 1.5 kW main motor)
Shandong (83-6 + 83-10 precision cam indexer, China)
IKO Japan (imported bearings, 122 units)
Shanghai Xinhuan (vacuum pump)
Dongtou (PD-M25NB material level detector, China)
In-house XCJ dust collector
SED
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Conformidade

SGS Product Certification
CE
GMP-optimized design
Chinese utility-model patents (turret and clearance adjustment innovations)

Limpeza e manutenção

Reference-plane (lower face of dosing disc) 3D adjustment makes dose-clearance setting and cleaning convenient. Module cleaning is integrated into each cycle — reduces between-batch downtime. Wear parts to keep on hand: sealing rings (Φ20, Φ40), capsule-discharge pins, capsule-locking pins, traction springs, brushes.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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