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SED-800J-H
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SED-800J-H Fully Automatic Capsule Filling Machine
SED · SED-800J-H · 3 verkaufte Einheiten

SED-800J-H — Fully Automatic Capsule Filling Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-800J-H (Recommended) is an intermittent rotary 6-bore automatic hard-capsule filling machine optimized for Traditional Chinese Medicine (TCM) and Western pharmaceutical applications. Output 800 capsules/min (48,000/h

SGS Product CertificationCEGMP-optimized designChinese utility-model patents (turret and clearance adjustment innovations)
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Lieferzeit
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Durchsatz
33600–48000 capsules/min

Funktionsweise

Empty capsules fall from the top capsule hopper, are oriented and presented to the 6-hole rotary dosing disc on the indexing turret. Each cycle the turret advances through stations: capsule pickup → cap-body separation by vacuum → dosing-disc tamping fills powder/granules into the body cavity (3D adjustment of disc clearance assures consistent fill volume) → defective rejection → cap re-fitting and locking by push-rod → finished capsule discharge → module cleaning. The under-mounted cam transmission is lubricated by a pressurized oil-mist atomizer to extend bearing/cam life; turret accuracy is preserved by 122 Japanese IKO-imported linear bearings. The Sunjie ATV13-2S1R5GH 1.5 kW VFD on a Taiwan Donglii 1.5 kW main motor sets speed; Shandong precision cam indexer 83-6/83-10 sets the indexing pattern. Siemens TK6071IP HMI + Siemens 14ES PLC manage start/stop, count, alarms, and per-piece + cumulative production display. A separate vacuum pump and built-in XCJ dust collector handle aspiration.

Prozessbeschreibung
1Empty capsules fall from the top capsule hopper, are oriented and presented to the 6-hole rotary dosing disc on the indexing turret.
2Each cycle the turret advances through stations: capsule pickup → cap-body separation by vacuum → dosing-disc tamping fills powder/granules into the body cavity (3D adjustment of disc clearance assures consistent fill volume) → defective rejection → cap re-fitting and locking by push-rod → finished capsule discharge → module cleaning.
3The under-mounted cam transmission is lubricated by a pressurized oil-mist atomizer to extend bearing/cam life; turret accuracy is preserved by 122 Japanese IKO-imported linear bearings.
4The Sunjie ATV13-2S1R5GH 1.5 kW VFD on a Taiwan Donglii 1.5 kW main motor sets speed; Shandong precision cam indexer 83-6/83-10 sets the indexing pattern.
5Siemens TK6071IP HMI + Siemens 14ES PLC manage start/stop, count, alarms, and per-piece + cumulative production display.
6A separate vacuum pump and built-in XCJ dust collector handle aspiration.

Technische Daten

Technische Daten für Variante: SED-800J-H this recommended Siemens-configured variant

Technische Daten

Modell
SED-800J-H
Durchsatz
33600–48000 capsules/min
Spannung
380V 50Hz 3P
Versorgung
Power: 380V 50Hz 3-phase, 5.57 kW total (main motor 1.5 kW Taiwan Donglii YSJ1500W-4P via Sunjie ATV13-2S1R5GH 1.5 kW VFD; vacuum pump; built-in XCJ dust collector). Compatible with companion SED-3ZSJ vacuum powder feeder.
Konformitätsangaben
Designed per GMP requirements with TCM optimization. Manufacturer holds SGS Product Certification and CE mark. Patent-protected innovations on the turret and clearance-adjustment mechanism. 12-month warranty + lifetime maintenance service.
Leistung
5.57 kW

Abmessungen

Länge
1020 mm
Breite
860 mm
Höhe
1970 mm
Gewicht
900 kg
Aufstellfläche
Main machine 1.02 × 0.86 × 1.97 m, 900 kg net (985 kg gross). Outer crate 1.42 × 1.22 × 1.94 m.

Werkstoffe

Kontaktwerkstoffe
SUS 304 stainless steel (capsule and powder contact parts); cam lubrication oil-mist isolated from product zone
Gehäusewerkstoffe
SUS 304 stainless steel cabinet and frame; protective doors with transparent acrylic observation windows

Wesentliche Merkmale

Throughput 800 capsules/min (48,000/h)
6-bore rotary dosing disc indexing turret
Capsule sizes 00#–4#
Fills powders and granules
Fill weight variation ±3% to ±4%
Empty-capsule on-machine rate 99.9%; full-capsule rate ≥99.5%
Working noise ≤75 dBA
Combined cycle: pickup, separation, filling, reject, lock, discharge, cleaning
Under-mounted cam transmission with pressurized oil-mist atomizer for low wear
122 Japanese IKO-imported linear bearings for turret precision and long service life
Integrated column + base design — filling holders cannot drift, dosing stays accurate
Reference-plane 3D adjustment of dosing-disc clearance for fill uniformity and easy cleaning
Siemens TK6071IP HMI + Siemens 14ES PLC — per-piece and cumulative count display
Auto alarm + auto stop on lack of capsules / lack of powder / channel fault
SUS 304 stainless steel body with transparent acrylic observation windows
Patent-protected turret innovations
Built-in XCJ dust collector
Compatible with SED-3ZSJ vacuum powder feeder
Shandong precision cam indexer (83-6 + 83-10)
Machine dimensions: 1020×860×1970 mm (L×W×H), 900 kg net
Recommended SKU — company's go-to mid-tier capsule filler at 48,000 cph
Optimized for TCM (Chinese herbal) powders with poor fluidity — design accounts for characteristics specific to herbal powders
SGS + CE certified manufacturing — ready for European and global export
±3–4% dose accuracy combined with 99.5%+ qualified rate keeps reject pile small
122 Japanese IKO bearings + Shandong precision cam indexer = long, stable service life
Siemens HMI/PLC = familiar to QA/CSV teams; alarm + per-piece counter built in
Wear parts list included for easy predictable maintenance stocking

Anwendungen

Hard gelatin or HPMC capsule powder filling
Granule filling
Capsule sizes 00#, 0#, 1#, 2#, 3#, 4#
Traditional Chinese medicine (TCM) capsule production
Pharmaceutical solid-dose manufacturing
Nutraceutical / supplement encapsulation

Branchen

Pharma
Traditional Chinese Medicine (TCM)
Nutraceutical / dietary supplement

Komponentenhersteller

Siemens (TK6071IP touch screen, 14ES PLC, Germany)
Meanwell (S-35-24 switching power supply, Taiwan)
Chint (NXC-12/25 contactors, NXR-25 thermal relays, 3P25A/1P6A air switches, China)
Sunjie (ATV13-2S1R5GH 1.5 kW VFD, China)
Taiwan Donglii (YSJ1500W-4P 1.5 kW main motor)
Shandong (83-6 + 83-10 precision cam indexer, China)
IKO Japan (imported bearings, 122 units)
Shanghai Xinhuan (vacuum pump)
Dongtou (PD-M25NB material level detector, China)
In-house XCJ dust collector
SED
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Konformität

SGS Product Certification
CE
GMP-optimized design
Chinese utility-model patents (turret and clearance adjustment innovations)

Reinigung und Wartung

Reference-plane (lower face of dosing disc) 3D adjustment makes dose-clearance setting and cleaning convenient. Module cleaning is integrated into each cycle — reduces between-batch downtime. Wear parts to keep on hand: sealing rings (Φ20, Φ40), capsule-discharge pins, capsule-locking pins, traction springs, brushes.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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