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SED-720-51GY-E
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SED · SED-720-51GY-E · 1 unidades vendidas
SED-720-51GY-E — High-Speed Tablet Press
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-720-51GY-E is an automatic high-speed double-discharge rotary tablet press with 51 D-tooling stations, dual force feeding and dual discharge chutes, two main and two pre-pressing systems each rated at 100 kN, and B&R
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Prazo de entrega
Consultar
Capacidade de produção
48960–489600 unidades/h
Como funciona
Double-discharge rotary tablet press: turret rotates with 51 punch stations under D tooling. In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output). Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor. Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each. A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%. Servo motors and synchronous motors driven by 6 encoders set pre-press, main press and feeding positions in real time at 0.01 mm precision. Cam tracks (cosine curve double-side) guide upper/lower punches through filling, dosing, pressing and ejection. Bilayer tablet pressing is achieved by changing one set of cam tracks.
Processo de funcionamento
1Double-discharge rotary tablet press: turret rotates with 51 punch stations under D tooling.
2In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output).
3Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor.
4Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each.
5A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%.
6Servo motors and synchronous motors driven by 6 encoders set pre-press, main press and feeding positions in real time at 0.01 mm precision.
7Cam tracks (cosine curve double-side) guide upper/lower punches through filling, dosing, pressing and ejection.
8Bilayer tablet pressing is achieved by changing one set of cam tracks.
Especificações técnicas
Especificações da variante: SED-720-51GY-E (D tooling
Especificações
Modelo
SED-720-51GY-E
Capacidade de produção
48960–489600 unidades/h
Tensão
380V 50Hz (per dust collector spec; main machine matches)
Utilidades
Three-phase 380 V 50 Hz electrical supply for 11 kW main motor and auxiliaries; compressed air for vacuum loader (0.45–0.55 MPa, 376 L/min max); dust extraction connection (700 m³/h capacity recommended); BIJUR-grade lubrication oil and grease.
Detalhes de conformidade
Smooth surfaces with no paint or electroplating in production area. Stainless steel for all product-contact parts (turret, feeder base, operation platform, ejection chute, cabinet, safeguard doors). Electrical wires and drive devices separated from press area. Dust-proof and oil-proof seals on punch holes prevent powder ingress to drive parts. 360° cleaning access. 21 CFR Part 11 compliance available as option.
Potência
11 kW
Dimensões
Comprimento
1300 mm
Largura
1300 mm
Altura
2000 mm
Peso
5500 kg
Área de instalação
Main machine 1300 × 1300 × 2000 mm (height ~1981 mm with 4-pillar low center of gravity); control cabinet 890 × 510 × 1200 mm. Two Φ50 dust-collection adapters at the back for connection to external dust collector. Auxiliaries: SED-3000CCQ-E industrial dust collector (750 × 780 × 1900 mm), SED-150CCQ-E upward tablet de-duster (500 × 550 × 1350–1500 mm), SED-ZKSL-E vacuum loader (Φ170 × 720 mm).
Materiais
Materiais de contato
Stainless steel (turret, base board of feeding device, operation platform, tablet ejection chute, cabinet, safeguard doors); 2Cr13 stainless steel die table with laser quenching (HRC50); Cr12MoV alloy tool steel dies (HRC62); 6CrW2Si alloy tool steel upper and lower punches (HRC58).
Materiais do corpo
QT600-3 ductile iron upper and lower turret with nickel-phosphorus surface plating; HT-300 cast iron foundation board and roof board; QT450-10 ductile iron standing columns; 4-pillar structure with 140×140 mm columns; stainless steel safeguard doors and cabinet.
Características principais
Double-discharge, double-press rotary design — 2 sets of pre-press + main press per revolution
51 D-tooling stations (max tablet diameter 25 mm)
Output 48,960–489,600 tablets/hour
Turret speed 8–80 rpm with VFD
Max main pressure 100 kN, max pre-press 100 kN
Max tablet diameter 25 mm; thickness 1–8 mm; filling depth up to 20 mm
Bilayer tablet capability via cam-track change
Servo-driven filling and pressure with 0.01 mm precision
B&R PCC control system, Siemens HMI touchscreen, English/Chinese menus
TEDEA gravity sensor under press roller center for direct, accurate pressure detection
Auto tablet weight control (±2%) and waste-tablet rejection
Punch pressure and pressure-curve display, alarm and auto stop, USB data export
No hydraulic pressing system — high-strength mechanical support avoids oil contamination
Equal 250 mm pre-press and main-press roller diameters allow roller swap if main is damaged
Permanent-magnet lower-punch damping (no contact with damping pin)
Dual BIJUR lubrication: oil for punches/dies/cam tracks, grease for bearings, both automatic
3-paddle double-layer impeller central force feeder, VFD controlled
Punch holes oil/dust-proof seals; 360° cleaning, no dead corners
GMP/FDA compliant stainless contact surfaces
Double-discharge architecture roughly doubles throughput vs single-output rotary presses
Direct-measurement TEDEA gravity sensor outperforms strain-gauge sensors for pressure accuracy
Servo-driven 0.01 mm filling precision tightens tablet-weight CV
Bilayer tablet capability extends product range without additional machine
No hydraulic pressing — eliminates oil leakage and cross-contamination risk
Dual BIJUR lubrication prevents product contamination from oil splashing
GMP-compliant stainless construction with 360° cleaning access
B&R PCC + Siemens HMI delivers process and batch tablet rejection plus full data traceability
Aplicações
High-speed rotary pressing of pharmaceutical tablets
Bilayer tablet pressing
Oblong and deep-concave tablet pressing
Easy-to-damage tablet pressing (large pre-press improves yield)
Round and irregular shaped tablet production
Setores
Pharmaceutical (regulated GMP/FDA production)
Nutraceutical / health products
Veterinário
Marcas dos componentes
Touch screen: Siemens
I/O controller: Siemens
Frequency converter: ABB ACS380-040C-032A-4+K495 and ACS380-040C-02A6-4+K495
Servo driver: Kinco ED430-0020-AA-K
24 V power supply: MIWE LRS-100-24
Relay: Weidmuller DRI424024LD
Phase sequence relay: Siemens 3UG4512-1AR20
AC contactor: Siemens
Air switch: Siemens 5SL6
Motor switch: Siemens 3RV60
Terminal: Weidmuller ZDU
Main switch: MOELLER P1-32
Buzzer: NANZHOU HRB-PS30-DC24V
Rotary encoder: SICK DBS36E-S3
Coupling: coup-ling LK12-25-0608
Sensor: SICK IMB08-02BNSVU2S
Optoelectronic switch (dosing/roller): Omron EE-SX672A
Proximity sensor (filling cam track): IFM IFS700
Powder level sensor: IFM KI5084
Travel switch: Omron Z-15GQ-B / Z-15GW22-B
Rotary electromagnet: Ruijing RSX50L45B-135 ohm
Oil lubrication pump: HERG TZ-2202-210XA (US BIJUR system)
Grease lubrication pump: HERG GM-3204-230X (US BIJUR system)
Main motor: WEIHAI TECHFULL YXM160L-6 (11 kW)
Feeding motor: SMC YSJ7124+NMRV4025
Synchronous motor: JF MOTOR 90TDY4
Servo motor: Kinco SMH60S-0020-30AAK
Pressure sensor: TEDEA (Germany) gravity sensor
SED
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Conformidade
GMP-compliant design
FDA-compliant material set
21 CFR Part 11 compliance available as option
Limpeza e manutenção
After dismantling 4 protection boards, press rollers, upper guide rails and lower guide rail plates are fully exposed for 360° cleaning. Stainless contact surfaces enable wash-down. Punch holes have dedicated oil/dust-proof seals. Clean dust collection pipe in pressing area periodically. Bottom dust-collection tray of SED-3000CCQ-E is removable for easy cleaning.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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