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SED-720-51GY-E
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SED · SED-720-51GY-E · 1 verkaufte Einheiten
SED-720-51GY-E — High-Speed Tablet Press
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-720-51GY-E is an automatic high-speed double-discharge rotary tablet press with 51 D-tooling stations, dual force feeding and dual discharge chutes, two main and two pre-pressing systems each rated at 100 kN, and B&R
Variante wählen (3)
Lieferzeit
Auf Anfrage
Durchsatz
48960–489600 Stück/h
Funktionsweise
Double-discharge rotary tablet press: turret rotates with 51 punch stations under D tooling. In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output). Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor. Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each. A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%. Servo motors and synchronous motors driven by 6 encoders set pre-press, main press and feeding positions in real time at 0.01 mm precision. Cam tracks (cosine curve double-side) guide upper/lower punches through filling, dosing, pressing and ejection. Bilayer tablet pressing is achieved by changing one set of cam tracks.
Prozessbeschreibung
1Double-discharge rotary tablet press: turret rotates with 51 punch stations under D tooling.
2In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output).
3Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor.
4Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each.
5A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%.
6Servo motors and synchronous motors driven by 6 encoders set pre-press, main press and feeding positions in real time at 0.01 mm precision.
7Cam tracks (cosine curve double-side) guide upper/lower punches through filling, dosing, pressing and ejection.
8Bilayer tablet pressing is achieved by changing one set of cam tracks.
Technische Daten
Technische Daten für Variante: SED-720-51GY-E (D tooling
Technische Daten
Modell
SED-720-51GY-E
Durchsatz
48960–489600 Stück/h
Spannung
380V 50Hz (per dust collector spec; main machine matches)
Versorgung
Three-phase 380 V 50 Hz electrical supply for 11 kW main motor and auxiliaries; compressed air for vacuum loader (0.45–0.55 MPa, 376 L/min max); dust extraction connection (700 m³/h capacity recommended); BIJUR-grade lubrication oil and grease.
Konformitätsangaben
Smooth surfaces with no paint or electroplating in production area. Stainless steel for all product-contact parts (turret, feeder base, operation platform, ejection chute, cabinet, safeguard doors). Electrical wires and drive devices separated from press area. Dust-proof and oil-proof seals on punch holes prevent powder ingress to drive parts. 360° cleaning access. 21 CFR Part 11 compliance available as option.
Leistung
11 kW
Abmessungen
Länge
1300 mm
Breite
1300 mm
Höhe
2000 mm
Gewicht
5500 kg
Aufstellfläche
Main machine 1300 × 1300 × 2000 mm (height ~1981 mm with 4-pillar low center of gravity); control cabinet 890 × 510 × 1200 mm. Two Φ50 dust-collection adapters at the back for connection to external dust collector. Auxiliaries: SED-3000CCQ-E industrial dust collector (750 × 780 × 1900 mm), SED-150CCQ-E upward tablet de-duster (500 × 550 × 1350–1500 mm), SED-ZKSL-E vacuum loader (Φ170 × 720 mm).
Werkstoffe
Kontaktwerkstoffe
Stainless steel (turret, base board of feeding device, operation platform, tablet ejection chute, cabinet, safeguard doors); 2Cr13 stainless steel die table with laser quenching (HRC50); Cr12MoV alloy tool steel dies (HRC62); 6CrW2Si alloy tool steel upper and lower punches (HRC58).
Gehäusewerkstoffe
QT600-3 ductile iron upper and lower turret with nickel-phosphorus surface plating; HT-300 cast iron foundation board and roof board; QT450-10 ductile iron standing columns; 4-pillar structure with 140×140 mm columns; stainless steel safeguard doors and cabinet.
Wesentliche Merkmale
Double-discharge, double-press rotary design — 2 sets of pre-press + main press per revolution
51 D-tooling stations (max tablet diameter 25 mm)
Output 48,960–489,600 tablets/hour
Turret speed 8–80 rpm with VFD
Max main pressure 100 kN, max pre-press 100 kN
Max tablet diameter 25 mm; thickness 1–8 mm; filling depth up to 20 mm
Bilayer tablet capability via cam-track change
Servo-driven filling and pressure with 0.01 mm precision
B&R PCC control system, Siemens HMI touchscreen, English/Chinese menus
TEDEA gravity sensor under press roller center for direct, accurate pressure detection
Auto tablet weight control (±2%) and waste-tablet rejection
Punch pressure and pressure-curve display, alarm and auto stop, USB data export
No hydraulic pressing system — high-strength mechanical support avoids oil contamination
Equal 250 mm pre-press and main-press roller diameters allow roller swap if main is damaged
Permanent-magnet lower-punch damping (no contact with damping pin)
Dual BIJUR lubrication: oil for punches/dies/cam tracks, grease for bearings, both automatic
3-paddle double-layer impeller central force feeder, VFD controlled
Punch holes oil/dust-proof seals; 360° cleaning, no dead corners
GMP/FDA compliant stainless contact surfaces
Double-discharge architecture roughly doubles throughput vs single-output rotary presses
Direct-measurement TEDEA gravity sensor outperforms strain-gauge sensors for pressure accuracy
Servo-driven 0.01 mm filling precision tightens tablet-weight CV
Bilayer tablet capability extends product range without additional machine
No hydraulic pressing — eliminates oil leakage and cross-contamination risk
Dual BIJUR lubrication prevents product contamination from oil splashing
GMP-compliant stainless construction with 360° cleaning access
B&R PCC + Siemens HMI delivers process and batch tablet rejection plus full data traceability
Anwendungen
High-speed rotary pressing of pharmaceutical tablets
Bilayer tablet pressing
Oblong and deep-concave tablet pressing
Easy-to-damage tablet pressing (large pre-press improves yield)
Round and irregular shaped tablet production
Branchen
Pharmaceutical (regulated GMP/FDA production)
Nutraceutical / health products
Veterinär
Komponentenhersteller
Touch screen: Siemens
I/O controller: Siemens
Frequency converter: ABB ACS380-040C-032A-4+K495 and ACS380-040C-02A6-4+K495
Servo driver: Kinco ED430-0020-AA-K
24 V power supply: MIWE LRS-100-24
Relay: Weidmuller DRI424024LD
Phase sequence relay: Siemens 3UG4512-1AR20
AC contactor: Siemens
Air switch: Siemens 5SL6
Motor switch: Siemens 3RV60
Terminal: Weidmuller ZDU
Main switch: MOELLER P1-32
Buzzer: NANZHOU HRB-PS30-DC24V
Rotary encoder: SICK DBS36E-S3
Coupling: coup-ling LK12-25-0608
Sensor: SICK IMB08-02BNSVU2S
Optoelectronic switch (dosing/roller): Omron EE-SX672A
Proximity sensor (filling cam track): IFM IFS700
Powder level sensor: IFM KI5084
Travel switch: Omron Z-15GQ-B / Z-15GW22-B
Rotary electromagnet: Ruijing RSX50L45B-135 ohm
Oil lubrication pump: HERG TZ-2202-210XA (US BIJUR system)
Grease lubrication pump: HERG GM-3204-230X (US BIJUR system)
Main motor: WEIHAI TECHFULL YXM160L-6 (11 kW)
Feeding motor: SMC YSJ7124+NMRV4025
Synchronous motor: JF MOTOR 90TDY4
Servo motor: Kinco SMH60S-0020-30AAK
Pressure sensor: TEDEA (Germany) gravity sensor
SED
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Konformität
GMP-compliant design
FDA-compliant material set
21 CFR Part 11 compliance available as option
Reinigung und Wartung
After dismantling 4 protection boards, press rollers, upper guide rails and lower guide rail plates are fully exposed for 360° cleaning. Stainless contact surfaces enable wash-down. Punch holes have dedicated oil/dust-proof seals. Clean dust collection pipe in pressing area periodically. Bottom dust-collection tray of SED-3000CCQ-E is removable for easy cleaning.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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