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Início / Equipamentos / Envasadora e seladora de tubos / Fully Automatic Dual-Use Aluminum and Plastic Tube Filling and Sealing Machine
SED-70RG-A
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SED-70RG-A
SED · SED-70RG-A · Em destaque

SED-70RG-A — Fully Automatic Dual-Use Aluminum and Plastic Tube Filling and Sealing Machine

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SED-70RG-A fully automatic dual-use filling and sealing machine for both aluminum tubes and plastic/composite tubes on a single platform. Filling range: plastic tubes 5–240 ml / aluminum tubes 5–150 ml. Tube diameter: pl

GMP
Prazo de entrega
Consultar
Capacidade de produção
50–75 unidades/min

Como funciona

All motions synchronized by cam indexing under Siemens PLC full-automatic control. Tubes are automatically fed from an inclined hanging tube storage (speed-adjustable). Servo motor drives tube-cup rotation for automatic color-mark (label) registration. Internal wall hot-air sealing (plastic/composite tubes): Swiss LEISTER heater with temperature control heats tube tail inner wall; chilled water circulates to cool the outer wall, ensuring tight inner seal and clean outer appearance. Aluminum tube sealing: mechanical gripper arms fold the tail into two-edge, three-edge, or saddle-fold configuration. Piston-type metered filling valve ensures stable fill accuracy; injection nozzle extends into tube. Air blow-off device prevents long strings from high-viscosity materials. Elastic expanding tube cups maintain consistent sealing height. Fan exhausts heated gases from the workspace after sealing. Lot number printing, finished product ejection, and defect detection (Omron inverted-tube photoelectric) all integrated. Main drive safety clutch provides overload protection.

Processo de funcionamento
1All motions synchronized by cam indexing under Siemens PLC full-automatic control.
2Tubes are automatically fed from an inclined hanging tube storage (speed-adjustable).
3Servo motor drives tube-cup rotation for automatic color-mark (label) registration.
4Internal wall hot-air sealing (plastic/composite tubes): Swiss LEISTER heater with temperature control heats tube tail inner wall; chilled water circulates to cool the outer wall, ensuring tight inner seal and clean outer appearance.
5Aluminum tube sealing: mechanical gripper arms fold the tail into two-edge, three-edge, or saddle-fold configuration.
6Piston-type metered filling valve ensures stable fill accuracy; injection nozzle extends into tube.
7Air blow-off device prevents long strings from high-viscosity materials.
8Elastic expanding tube cups maintain consistent sealing height.
9Fan exhausts heated gases from the workspace after sealing.
10Lot number printing, finished product ejection, and defect detection (Omron inverted-tube photoelectric) all integrated.
11Main drive safety clutch provides overload protection.

Especificações técnicas

Especificações da variante: SED-70RG-A

Especificações

Modelo
SED-70RG-A
Capacidade de produção
50–75 unidades/min
Tensão
380V/50Hz/3PH
Tensões suportadas
380V/50Hz (padrão)
Utilidades
380V/50Hz/3PH; total installed power 7.68 KW (main motor 1.5 KW + hot-air blower 3 KW + jacketed hopper heating 3 KW + hopper stirring 0.18 KW); compressed air 0.5–0.6 MPa, consumption 1.5 m³/min
Potência
7.68 kW
Pressão de ar
0.5-0.6 MPa, 1.5 m³/min

Dimensões

Comprimento
2500 mm
Largura
1200 mm
Altura
2400 mm
Peso
1200 kg
Área de instalação
2500 × 1200 × 2400 mm (L × W × H); footprint approx. 3 m² (main unit) + 1 m² (chiller) = 4 m² total

Materiais

Materiais de contato
Stainless steel — all product-contact parts; contact surfaces fully polished
Materiais do corpo
304 stainless steel housing; acrylic (plexiglass) protective guards; stainless steel lower frame

Características principais

Single machine handles both aluminum tubes and plastic/composite tubes
Mechanical gripper arm switchover between tube types
Swiss LEISTER hot-air sealing (plastic/composite) + mechanical fold sealing (aluminum): two-edge, three-edge, saddle-fold
Servo motor color-mark registration (Yaskawa) + Banner US color sensor — supports oval/irregular tubes
Piston metered filling valve; nozzle extends into tube; blow-off for high-viscosity
Cam indexing; all gripper travel uses Japanese guide rails and self-lubricating bearings
Siemens PLC, inverter, touch screen
Omron encoder, fill monitoring, inverted-tube detection
Swiss LEISTER hot-air blower with temperature control system
Infinitely variable speed control (VFD)
GMP-compliant: all contact surfaces 316-class SS, fully polished
Fault alarm, door-open stop, mechanical overload auto-stop
Optional: jacketed hopper heating + stirring; auto-feed (level controller); column-type material auto-temp-control stirring system
Capacity 50–75 tubes/min; minimum 1 s filling-to-sealing cycle
One machine for both aluminum and plastic tubes — reduces CAPEX vs. two separate machines
Swiss LEISTER heater at the heart of sealing — highest consistency and reliability
Servo color-mark registration supports oval and irregular tube shapes
GMP pharmaceutical-grade design with full stainless polish and cam indexing
50–75 tubes/min with minimum 1s cycle — high throughput
Includes 2 sets of tube molds standard

Aplicações

Pharmaceutical ointment and cream tube filling
Cosmetic cream, gel, and lotion tube filling
Daily chemical product tube filling
Food product tube filling

Setores

Farmacêutico
Cosmetics & personal care
Daily chemicals
Food

Marcas dos componentes

Siemens (PLC, inverter, touch screen) — Germany
Omron (encoder, fill monitoring, inverted-tube detection photoelectric) — Japan
LEISTER (hot-air blower with temp control) — Switzerland
Yaskawa (color-mark registration servo motor) — Japan
Banner (color-code sensor) — USA
Schneider (main switch) — France
AIRTAC / SMC (pneumatic components, working pressure 0.5–0.6 MPa)
Japanese guide rails (gripper mechanism travel)
SED
Fale com SED Sales Team
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Conformidade

GMP

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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