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Accueil / Équipements / Remplisseuse-scelleuse de tubes / Fully Automatic Dual-Use Aluminum and Plastic Tube Filling and Sealing Machine
SED-70RG-A
Sur devis
SED-70RG-A
SED · SED-70RG-A · En vedette

SED-70RG-A — Fully Automatic Dual-Use Aluminum and Plastic Tube Filling and Sealing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-70RG-A fully automatic dual-use filling and sealing machine for both aluminum tubes and plastic/composite tubes on a single platform. Filling range: plastic tubes 5–240 ml / aluminum tubes 5–150 ml. Tube diameter: pl

GMP
Délai de livraison
Sur devis
Cadence
50–75 pièces/min

Fonctionnement

All motions synchronized by cam indexing under Siemens PLC full-automatic control. Tubes are automatically fed from an inclined hanging tube storage (speed-adjustable). Servo motor drives tube-cup rotation for automatic color-mark (label) registration. Internal wall hot-air sealing (plastic/composite tubes): Swiss LEISTER heater with temperature control heats tube tail inner wall; chilled water circulates to cool the outer wall, ensuring tight inner seal and clean outer appearance. Aluminum tube sealing: mechanical gripper arms fold the tail into two-edge, three-edge, or saddle-fold configuration. Piston-type metered filling valve ensures stable fill accuracy; injection nozzle extends into tube. Air blow-off device prevents long strings from high-viscosity materials. Elastic expanding tube cups maintain consistent sealing height. Fan exhausts heated gases from the workspace after sealing. Lot number printing, finished product ejection, and defect detection (Omron inverted-tube photoelectric) all integrated. Main drive safety clutch provides overload protection.

Processus de fonctionnement
1All motions synchronized by cam indexing under Siemens PLC full-automatic control.
2Tubes are automatically fed from an inclined hanging tube storage (speed-adjustable).
3Servo motor drives tube-cup rotation for automatic color-mark (label) registration.
4Internal wall hot-air sealing (plastic/composite tubes): Swiss LEISTER heater with temperature control heats tube tail inner wall; chilled water circulates to cool the outer wall, ensuring tight inner seal and clean outer appearance.
5Aluminum tube sealing: mechanical gripper arms fold the tail into two-edge, three-edge, or saddle-fold configuration.
6Piston-type metered filling valve ensures stable fill accuracy; injection nozzle extends into tube.
7Air blow-off device prevents long strings from high-viscosity materials.
8Elastic expanding tube cups maintain consistent sealing height.
9Fan exhausts heated gases from the workspace after sealing.
10Lot number printing, finished product ejection, and defect detection (Omron inverted-tube photoelectric) all integrated.
11Main drive safety clutch provides overload protection.

Caractéristiques techniques

Caractéristiques de la variante : SED-70RG-A

Caractéristiques

Modèle
SED-70RG-A
Cadence
50–75 pièces/min
Tension
380V/50Hz/3PH
Tensions prises en charge
380V/50Hz (par défaut)
Fluides et énergie
380V/50Hz/3PH; total installed power 7.68 KW (main motor 1.5 KW + hot-air blower 3 KW + jacketed hopper heating 3 KW + hopper stirring 0.18 KW); compressed air 0.5–0.6 MPa, consumption 1.5 m³/min
Puissance
7.68 kW
Pression d’air
0.5-0.6 MPa, 1.5 m³/min

Dimensions

Longueur
2500 mm
Largeur
1200 mm
Hauteur
2400 mm
Poids
1200 kg
Emprise au sol
2500 × 1200 × 2400 mm (L × W × H); footprint approx. 3 m² (main unit) + 1 m² (chiller) = 4 m² total

Matériaux

Matériaux en contact
Stainless steel — all product-contact parts; contact surfaces fully polished
Matériaux du bâti
304 stainless steel housing; acrylic (plexiglass) protective guards; stainless steel lower frame

Caractéristiques principales

Single machine handles both aluminum tubes and plastic/composite tubes
Mechanical gripper arm switchover between tube types
Swiss LEISTER hot-air sealing (plastic/composite) + mechanical fold sealing (aluminum): two-edge, three-edge, saddle-fold
Servo motor color-mark registration (Yaskawa) + Banner US color sensor — supports oval/irregular tubes
Piston metered filling valve; nozzle extends into tube; blow-off for high-viscosity
Cam indexing; all gripper travel uses Japanese guide rails and self-lubricating bearings
Siemens PLC, inverter, touch screen
Omron encoder, fill monitoring, inverted-tube detection
Swiss LEISTER hot-air blower with temperature control system
Infinitely variable speed control (VFD)
GMP-compliant: all contact surfaces 316-class SS, fully polished
Fault alarm, door-open stop, mechanical overload auto-stop
Optional: jacketed hopper heating + stirring; auto-feed (level controller); column-type material auto-temp-control stirring system
Capacity 50–75 tubes/min; minimum 1 s filling-to-sealing cycle
One machine for both aluminum and plastic tubes — reduces CAPEX vs. two separate machines
Swiss LEISTER heater at the heart of sealing — highest consistency and reliability
Servo color-mark registration supports oval and irregular tube shapes
GMP pharmaceutical-grade design with full stainless polish and cam indexing
50–75 tubes/min with minimum 1s cycle — high throughput
Includes 2 sets of tube molds standard

Applications

Pharmaceutical ointment and cream tube filling
Cosmetic cream, gel, and lotion tube filling
Daily chemical product tube filling
Food product tube filling

Secteurs

Pharmaceutique
Cosmetics & personal care
Daily chemicals
Food

Marques des composants

Siemens (PLC, inverter, touch screen) — Germany
Omron (encoder, fill monitoring, inverted-tube detection photoelectric) — Japan
LEISTER (hot-air blower with temp control) — Switzerland
Yaskawa (color-mark registration servo motor) — Japan
Banner (color-code sensor) — USA
Schneider (main switch) — France
AIRTAC / SMC (pneumatic components, working pressure 0.5–0.6 MPa)
Japanese guide rails (gripper mechanism travel)
SED
Échangez avec SED Sales Team
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Conformité

GMP

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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