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SED-660-75GY-D
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SED-660-75GY-D
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SED-660-75GY-D — High-Speed Rotary Tablet Press

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-660-75GY-D fully automatic high-speed rotary tablet press (double-side outlet). 75 ISO-BB punch stations. Capacity 675,000 tablets/h at max turret speed 75 rpm. Max main pressure 100 kN, pre-pressure 20 kN. Max round

GMP-compliant
Escolher variante (3)
Prazo de entrega
Consultar
Capacidade de produção
90000–270000 unidades/h

Como funciona

Granular or powdery materials are loaded into the 75 ISO-BB die holes by a three-impeller force feeder. Upper and lower punches mounted on the rotating turret follow a closed circular up-down trajectory guided by upper and lower rail assemblies. As the turret rotates, (1) the lower punch descends via the pull-down guide for over-filling, (2) the fill guide levels the fill to precise weight, (3) the scraper removes excess granules, (4) upper and lower punches simultaneously compress the material through pre-press rollers then main-press rollers—trapped air escapes, improving tablet density uniformity and reducing capping. After compression, the lower punch rises via the discharge guide and ejects the tablet from the die hole. Each rotation of the turret completes two full press cycles (double-outlet), yielding two tablets per die per revolution. A rotary encoder, pressure sensor, and reject solenoid eliminate off-spec tablets in-line. VFD servo replaces manual handwheels for speed, fill, and pressure adjustments. All process parameters are recorded per production batch via PLC.

Processo de funcionamento
1Granular or powdery materials are loaded into the 75 ISO-BB die holes by a three-impeller force feeder.
2Upper and lower punches mounted on the rotating turret follow a closed circular up-down trajectory guided by upper and lower rail assemblies.
3As the turret rotates, (1) the lower punch descends via the pull-down guide for over-filling, (2) the fill guide levels the fill to precise weight, (3) the scraper removes excess granules, (4) upper and lower punches simultaneously compress the material through pre-press rollers then main-press rollers—trapped air escapes, improving tablet density uniformity and reducing capping.
4After compression, the lower punch rises via the discharge guide and ejects the tablet from the die hole.
5Each rotation of the turret completes two full press cycles (double-outlet), yielding two tablets per die per revolution.
6A rotary encoder, pressure sensor, and reject solenoid eliminate off-spec tablets in-line.
7VFD servo replaces manual handwheels for speed, fill, and pressure adjustments.
8All process parameters are recorded per production batch via PLC.

Especificações técnicas

Especificações da variante: SED-660-45GY-D (45 ISO-D dies

Especificações

Modelo
SED-660-75GY-D
Capacidade de produção
90000–270000 unidades/h
Tensão
380V 50Hz 3Φ
Utilidades
3-phase 380V 50Hz, main motor 11 kW VFD
Potência
11 kW

Dimensões

Comprimento
1704 mm
Largura
1380 mm
Altura
1926 mm
Peso
3980 kg
Área de instalação
Main machine: 1704 × 1380 × 1926 mm (3,980 kg). Control cabinet: 750 × 550 × 1,750 mm (240 kg).

Materiais

Materiais de contato
ISO-BB hardened punches and dies (specialty mold steel); hardened wear-resistant turret surface
Materiais do corpo
Stainless steel (sealed housing); turret surface hardened and wear-resistant

Características principais

75 ISO-BB punch stations
Double-side rotary tablet release (two outlets)
Capacity: 675,000 tablets/h
Max turret speed: 75 rpm
Max main pressure: 100 kN
Max pre-pressure: 20 kN
Max round tablet diameter: 13 mm
Max irregular long-axis: 16 mm
Max filling depth: 20 mm
Max tablet thickness: 8 mm
Punch length: 133.6 mm; punch barrel diameter: 19 mm
Middle die: Ø24.01 mm × 22.22 mm
Main motor: 11 kW VFD
Stainless steel fully sealed housing
Hardened wear-resistant turret surface
Three-impeller force feeder for fill consistency
Double-side lifting tooling track — balanced punch stress and wear
Servo control without handwheel (fill, pre-pressure, main pressure)
Pressure sensor + rotary encoder + reject solenoid for in-line waste removal
PLC (Siemens ST60) + 10-inch touchscreen (Siemens SMART1000) with batch parameter recording
Quantitative gap-type small-flow auto central lubrication for punches and tracks
Sealed semi-auto progressive grease lubrication system
Oil-proof, dust-proof, noise-proof design
Highest output in SED-660-D series — 675,000 tablets/h
Servo without handwheel — modern, simple, precise operation
Records all process parameters per batch for GMP compliance and traceability
GMP-compliant sealed stainless steel build
Force feeder + balanced double-lift track design ensures fill precision and tablet weight uniformity
In-line waste tablet rejection via encoder + pressure sensor + solenoid

Aplicações

High-volume small-diameter tablet compression
Round tablets
Irregular shaped tablets
Double-side engraved/positioned tablets
Cartoon/embossed tablets

Setores

Farmacêutico
Chemical
Food
Electronics
Health food

Marcas dos componentes

PLC (ST60)
Siemens
Touch screen (Smart 1000, 10")
Siemens
VFD (V20 11 kW)
Siemens
VFD (V20 0.75 kW)
Siemens
Proximity switch (XS20BLNAL2)
Schneider
Limit switch (XCJ110C)
Schneider
Switch power supply (ABL2REM24065K)
Schneider
Relay (RXM4LB2BD)
Schneider
Contactor (LC1D09M7C)
Schneider
Emergency stop button (ZB2BS54C)
Schneider
Motor circuit breaker (GV2ME)
Schneider
Amplifier (LAC7S)
Shanghai Zhiyao
Pressure transmitter (HBPT1300A16M1DM)
Shenyang Huabao
Pharma pull-type tablet press sensor (TS21M-0005T-00M0)
Beijing Qingtai
Rotary solenoid
Shanghai Ruijing
12P relay module
Omron
Main pressure limit switch (TL-Q5MC1-Z)
Autonics
Filter (CW4L2-20A)
Omron
Alarm light
KOLAN
Level switch
Autonics
Axial fan (KA1725HA2)
KAKU
Lighting
Panasonic
Circulating oil pressure sensor
Beigerl
SED
Fale com SED Sales Team
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Conformidade

GMP-compliant

Limpeza e manutenção

Pre-production: clean all die holes, punch tracks, force feeder, and scraper. Post-shift: clean punch disk surfaces, discharge guides, and feeder components per batch changeover protocol. Lubricate per schedule: daily oil-lubrication check, grease lubrication per interval chart in manual Section 5.4.3.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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