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SED-660-75GY-D
Sur devis
SED-660-75GY-D
SED · SED-660-75GY-D · En vedette

SED-660-75GY-D — High-Speed Rotary Tablet Press

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-660-75GY-D fully automatic high-speed rotary tablet press (double-side outlet). 75 ISO-BB punch stations. Capacity 675,000 tablets/h at max turret speed 75 rpm. Max main pressure 100 kN, pre-pressure 20 kN. Max round

GMP-compliant
Choisir une variante (3)
Délai de livraison
Sur devis
Cadence
90000–270000 pièces/h

Fonctionnement

Granular or powdery materials are loaded into the 75 ISO-BB die holes by a three-impeller force feeder. Upper and lower punches mounted on the rotating turret follow a closed circular up-down trajectory guided by upper and lower rail assemblies. As the turret rotates, (1) the lower punch descends via the pull-down guide for over-filling, (2) the fill guide levels the fill to precise weight, (3) the scraper removes excess granules, (4) upper and lower punches simultaneously compress the material through pre-press rollers then main-press rollers—trapped air escapes, improving tablet density uniformity and reducing capping. After compression, the lower punch rises via the discharge guide and ejects the tablet from the die hole. Each rotation of the turret completes two full press cycles (double-outlet), yielding two tablets per die per revolution. A rotary encoder, pressure sensor, and reject solenoid eliminate off-spec tablets in-line. VFD servo replaces manual handwheels for speed, fill, and pressure adjustments. All process parameters are recorded per production batch via PLC.

Processus de fonctionnement
1Granular or powdery materials are loaded into the 75 ISO-BB die holes by a three-impeller force feeder.
2Upper and lower punches mounted on the rotating turret follow a closed circular up-down trajectory guided by upper and lower rail assemblies.
3As the turret rotates, (1) the lower punch descends via the pull-down guide for over-filling, (2) the fill guide levels the fill to precise weight, (3) the scraper removes excess granules, (4) upper and lower punches simultaneously compress the material through pre-press rollers then main-press rollers—trapped air escapes, improving tablet density uniformity and reducing capping.
4After compression, the lower punch rises via the discharge guide and ejects the tablet from the die hole.
5Each rotation of the turret completes two full press cycles (double-outlet), yielding two tablets per die per revolution.
6A rotary encoder, pressure sensor, and reject solenoid eliminate off-spec tablets in-line.
7VFD servo replaces manual handwheels for speed, fill, and pressure adjustments.
8All process parameters are recorded per production batch via PLC.

Caractéristiques techniques

Caractéristiques de la variante : SED-660-45GY-D (45 ISO-D dies

Caractéristiques

Modèle
SED-660-75GY-D
Cadence
90000–270000 pièces/h
Tension
380V 50Hz 3Φ
Fluides et énergie
3-phase 380V 50Hz, main motor 11 kW VFD
Puissance
11 kW

Dimensions

Longueur
1704 mm
Largeur
1380 mm
Hauteur
1926 mm
Poids
3980 kg
Emprise au sol
Main machine: 1704 × 1380 × 1926 mm (3,980 kg). Control cabinet: 750 × 550 × 1,750 mm (240 kg).

Matériaux

Matériaux en contact
ISO-BB hardened punches and dies (specialty mold steel); hardened wear-resistant turret surface
Matériaux du bâti
Stainless steel (sealed housing); turret surface hardened and wear-resistant

Caractéristiques principales

75 ISO-BB punch stations
Double-side rotary tablet release (two outlets)
Capacity: 675,000 tablets/h
Max turret speed: 75 rpm
Max main pressure: 100 kN
Max pre-pressure: 20 kN
Max round tablet diameter: 13 mm
Max irregular long-axis: 16 mm
Max filling depth: 20 mm
Max tablet thickness: 8 mm
Punch length: 133.6 mm; punch barrel diameter: 19 mm
Middle die: Ø24.01 mm × 22.22 mm
Main motor: 11 kW VFD
Stainless steel fully sealed housing
Hardened wear-resistant turret surface
Three-impeller force feeder for fill consistency
Double-side lifting tooling track — balanced punch stress and wear
Servo control without handwheel (fill, pre-pressure, main pressure)
Pressure sensor + rotary encoder + reject solenoid for in-line waste removal
PLC (Siemens ST60) + 10-inch touchscreen (Siemens SMART1000) with batch parameter recording
Quantitative gap-type small-flow auto central lubrication for punches and tracks
Sealed semi-auto progressive grease lubrication system
Oil-proof, dust-proof, noise-proof design
Highest output in SED-660-D series — 675,000 tablets/h
Servo without handwheel — modern, simple, precise operation
Records all process parameters per batch for GMP compliance and traceability
GMP-compliant sealed stainless steel build
Force feeder + balanced double-lift track design ensures fill precision and tablet weight uniformity
In-line waste tablet rejection via encoder + pressure sensor + solenoid

Applications

High-volume small-diameter tablet compression
Round tablets
Irregular shaped tablets
Double-side engraved/positioned tablets
Cartoon/embossed tablets

Secteurs

Pharmaceutique
Chemical
Food
Electronics
Health food

Marques des composants

PLC (ST60)
Siemens
Touch screen (Smart 1000, 10")
Siemens
VFD (V20 11 kW)
Siemens
VFD (V20 0.75 kW)
Siemens
Proximity switch (XS20BLNAL2)
Schneider
Limit switch (XCJ110C)
Schneider
Switch power supply (ABL2REM24065K)
Schneider
Relay (RXM4LB2BD)
Schneider
Contactor (LC1D09M7C)
Schneider
Emergency stop button (ZB2BS54C)
Schneider
Motor circuit breaker (GV2ME)
Schneider
Amplifier (LAC7S)
Shanghai Zhiyao
Pressure transmitter (HBPT1300A16M1DM)
Shenyang Huabao
Pharma pull-type tablet press sensor (TS21M-0005T-00M0)
Beijing Qingtai
Rotary solenoid
Shanghai Ruijing
12P relay module
Omron
Main pressure limit switch (TL-Q5MC1-Z)
Autonics
Filter (CW4L2-20A)
Omron
Alarm light
KOLAN
Level switch
Autonics
Axial fan (KA1725HA2)
KAKU
Lighting
Panasonic
Circulating oil pressure sensor
Beigerl
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP-compliant

Nettoyage et entretien

Pre-production: clean all die holes, punch tracks, force feeder, and scraper. Post-shift: clean punch disk surfaces, discharge guides, and feeder components per batch changeover protocol. Lubricate per schedule: daily oil-lubrication check, grease lubrication per interval chart in manual Section 5.4.3.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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