Showroom em Ontario, Califórnia · Consulte o suporte para seu destino
Início / Equipamentos / Compressora de alta velocidade — grande (30–45 estações) / High-Speed Tablet Press (Quasi-High-Speed Rotary) — SED-530-39GY-G
SED-530-39GY-G
Consultar
SED-530-39GY-G
SED · SED-530-39GY-G · Em destaque

SED-530-39GY-G

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-530-39GY-G series quasi-high-speed rotary tablet press. 39-station TSM 1"/EU 1" D-tooling (47/57/61 also available with B/BB/BBS), max tablet diameter 25 mm, max fill depth 18 mm, turret max 59 rpm, max output 276,12

Escolher variante (4)
Prazo de entrega
Consultar
Capacidade de produção
276120–480000 unidades/h

Como funciona

The 39-station turret rotates; granular material is fed bilaterally into lower punch die holes via the washable forced feeder (dual-impeller, wide-channel, VFD-controlled feed motor). A servo system and German high-precision linear displacement sensor precisely control tablet thickness and fill volume. Upper and lower punches complete pre-compression (30 kN, pre-pressure roller Φ110 mm) and main compression (100 kN, main pressure roller Φ250 mm, extended dwell) at bilateral press stations, with bilateral discharge. A pressure sensor samples individual and average values in real time; overload triggers shutdown. Tablet weight is continuously monitored and out-of-spec tablets are rejected by the batch-reject mechanism (also active on start/stop). The Bijur lean-oil pump supplies timed, metered lubrication to upper/lower punch dies, rails, and pressure rollers via individual distribution valves (PLC-adjustable; low-level alarm). The Mitsubishi VFD + Siemens 7.5 kW main motor drives the worm-gear reducer for smooth variable-speed operation with no crawling at low speed.

Processo de funcionamento
1The 39-station turret rotates; granular material is fed bilaterally into lower punch die holes via the washable forced feeder (dual-impeller, wide-channel, VFD-controlled feed motor).
2A servo system and German high-precision linear displacement sensor precisely control tablet thickness and fill volume.
3Upper and lower punches complete pre-compression (30 kN, pre-pressure roller Φ110 mm) and main compression (100 kN, main pressure roller Φ250 mm, extended dwell) at bilateral press stations, with bilateral discharge.
4A pressure sensor samples individual and average values in real time; overload triggers shutdown.
5Tablet weight is continuously monitored and out-of-spec tablets are rejected by the batch-reject mechanism (also active on start/stop).
6The Bijur lean-oil pump supplies timed, metered lubrication to upper/lower punch dies, rails, and pressure rollers via individual distribution valves (PLC-adjustable; low-level alarm).
7The Mitsubishi VFD + Siemens 7.5 kW main motor drives the worm-gear reducer for smooth variable-speed operation with no crawling at low speed.

Especificações técnicas

Especificações da variante: SED-530-39GY-G (GZP39/2): 39 stations D-type

Especificações

Modelo
SED-530-39GY-G
Capacidade de produção
276120–480000 unidades/h
Tensão
AC 380V/50Hz
Utilidades
AC 380V 3-phase 50Hz; Indoor temperature 18–24°C; Relative humidity 45–55%; Altitude <1000 m; Foundation flatness ≤3 mm/m, concrete; Operation frequency ≤20 h/day
Detalhes de conformidade
Complies with GMP requirements; GB/T 30748-2014; Chinese Pharmacopoeia 2010; Optional 21 CFR Part 11 e-sign/e-record; Optional CE
Potência
7.5 kW

Dimensões

Comprimento
1300 mm
Largura
1100 mm
Altura
2110 mm
Peso
3000 kg
Área de instalação
Approx. 1300×1100 mm footprint; machine height 2110 mm; weight 3000 kg; foundation: four anti-vibration pads at 835×755 mm square pattern, Φ125 mm contact

Materiais

Materiais de contato
Turret die-table surface: composite stainless alloy (wear- and corrosion-resistant); Hopper: 0Cr18Ni9 (304); Discharge chute: 304 stainless steel; Dust-suction port: 304 stainless steel; Internal machine covers: 304 stainless steel; Punches/dies: bearing steel
Materiais do corpo
Casing and doors: 304 stainless steel; Turret base: high-strength corrosion-resistant cast iron with rust-proof plating; Main shaft: quality alloy steel; Pressure rollers: quality alloy steel; Worm wheel: tin bronze; Upper rail: tin bronze + high-strength nylon; Frame: carbon steel

Características principais

39 stations (same family: 47/57/61)
TSM 1"/IPT or EU 1" D-type tooling
Max tablet diameter 25 mm
Max fill depth 18 mm
Turret max 59 rpm
Max output 276,120 tablets/h (family max 480,000)
Max main pressure 100 kN
Max pre-pressure 30 kN
Main pressure roller Φ250 mm, pre-pressure roller Φ110 mm
Bilateral feed, bilateral press, bilateral discharge
Servo + German displacement measurement: precise tablet thickness and fill control
Touchscreen control — no handwheel adjustment
Real-time individual and average main-pressure display
Washable dual-impeller forced feeder (suitable for poor-flowing materials)
Tablet weight auto-control + batch reject (active on start/stop)
Optional 21 CFR Part 11 e-sign/e-record
12" Siemens colour touchscreen (bilingual HMI)
Siemens PLC + Mitsubishi VFD + Siemens main/feed motor
Bijur (Nanjing) lean-oil auto lubrication system
SKF/NSK main worm-gear box bearings
Tablet room viewing window safety door lock
Tablet room fully enclosed and separated from drive zone (no cross-contamination)
Magnetic damping set screws for fast punch change
GMP compliant
Optional European CE standard
Executes GB/T 30748-2014
Tablet weight variation compliant with Chinese Pharmacopoeia 2010
Optional 21 CFR Part 11 electronic signature
Auto tablet weight rejection
Screen-direct control of tablet thickness and fill weight
Washable feeder suitable for poorly-flowing materials
Optional GMP validation documentation package
Upper punch rod fitted with dust-collection ring preventing API contamination

Aplicações

Tablet pressing (granular raw material)
Round tablets
Shaped tablets
Double-sided engraved tablets
Bilayer tablets (after parts change)
High-speed large-batch tablet production

Setores

Farmacêutico

Marcas dos componentes

Main motor 7.5 kW
Siemens
Feed motor
Siemens
PLC
Siemens
12" touchscreen HMI
Siemens
VFD inverter
Mitsubishi
Main worm-gear box bearings
SKF / NSK
Lean-oil lubrication system
Bijur
High-precision displacement measurement
German brand
Tablet room viewing window
Anti-static hard acrylic (imported)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe

Limpeza e manutenção

360° full-perimeter viewing windows all openable — no blind spots; Forced feeder is washable; Tablet room parts quick-release for in-line cleaning

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas
SED
WhatsApp · Vendas SED
Contato comercial · WhatsApp
→