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SED-530-39GY-G
Sur devis
SED-530-39GY-G
SED · SED-530-39GY-G · En vedette

SED-530-39GY-G

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-530-39GY-G series quasi-high-speed rotary tablet press. 39-station TSM 1"/EU 1" D-tooling (47/57/61 also available with B/BB/BBS), max tablet diameter 25 mm, max fill depth 18 mm, turret max 59 rpm, max output 276,12

Choisir une variante (4)
Délai de livraison
Sur devis
Cadence
276120–480000 pièces/h

Fonctionnement

The 39-station turret rotates; granular material is fed bilaterally into lower punch die holes via the washable forced feeder (dual-impeller, wide-channel, VFD-controlled feed motor). A servo system and German high-precision linear displacement sensor precisely control tablet thickness and fill volume. Upper and lower punches complete pre-compression (30 kN, pre-pressure roller Φ110 mm) and main compression (100 kN, main pressure roller Φ250 mm, extended dwell) at bilateral press stations, with bilateral discharge. A pressure sensor samples individual and average values in real time; overload triggers shutdown. Tablet weight is continuously monitored and out-of-spec tablets are rejected by the batch-reject mechanism (also active on start/stop). The Bijur lean-oil pump supplies timed, metered lubrication to upper/lower punch dies, rails, and pressure rollers via individual distribution valves (PLC-adjustable; low-level alarm). The Mitsubishi VFD + Siemens 7.5 kW main motor drives the worm-gear reducer for smooth variable-speed operation with no crawling at low speed.

Processus de fonctionnement
1The 39-station turret rotates; granular material is fed bilaterally into lower punch die holes via the washable forced feeder (dual-impeller, wide-channel, VFD-controlled feed motor).
2A servo system and German high-precision linear displacement sensor precisely control tablet thickness and fill volume.
3Upper and lower punches complete pre-compression (30 kN, pre-pressure roller Φ110 mm) and main compression (100 kN, main pressure roller Φ250 mm, extended dwell) at bilateral press stations, with bilateral discharge.
4A pressure sensor samples individual and average values in real time; overload triggers shutdown.
5Tablet weight is continuously monitored and out-of-spec tablets are rejected by the batch-reject mechanism (also active on start/stop).
6The Bijur lean-oil pump supplies timed, metered lubrication to upper/lower punch dies, rails, and pressure rollers via individual distribution valves (PLC-adjustable; low-level alarm).
7The Mitsubishi VFD + Siemens 7.5 kW main motor drives the worm-gear reducer for smooth variable-speed operation with no crawling at low speed.

Caractéristiques techniques

Caractéristiques de la variante : SED-530-39GY-G (GZP39/2): 39 stations D-type

Caractéristiques

Modèle
SED-530-39GY-G
Cadence
276120–480000 pièces/h
Tension
AC 380V/50Hz
Fluides et énergie
AC 380V 3-phase 50Hz; Indoor temperature 18–24°C; Relative humidity 45–55%; Altitude <1000 m; Foundation flatness ≤3 mm/m, concrete; Operation frequency ≤20 h/day
Détails de conformité
Complies with GMP requirements; GB/T 30748-2014; Chinese Pharmacopoeia 2010; Optional 21 CFR Part 11 e-sign/e-record; Optional CE
Puissance
7.5 kW

Dimensions

Longueur
1300 mm
Largeur
1100 mm
Hauteur
2110 mm
Poids
3000 kg
Emprise au sol
Approx. 1300×1100 mm footprint; machine height 2110 mm; weight 3000 kg; foundation: four anti-vibration pads at 835×755 mm square pattern, Φ125 mm contact

Matériaux

Matériaux en contact
Turret die-table surface: composite stainless alloy (wear- and corrosion-resistant); Hopper: 0Cr18Ni9 (304); Discharge chute: 304 stainless steel; Dust-suction port: 304 stainless steel; Internal machine covers: 304 stainless steel; Punches/dies: bearing steel
Matériaux du bâti
Casing and doors: 304 stainless steel; Turret base: high-strength corrosion-resistant cast iron with rust-proof plating; Main shaft: quality alloy steel; Pressure rollers: quality alloy steel; Worm wheel: tin bronze; Upper rail: tin bronze + high-strength nylon; Frame: carbon steel

Caractéristiques principales

39 stations (same family: 47/57/61)
TSM 1"/IPT or EU 1" D-type tooling
Max tablet diameter 25 mm
Max fill depth 18 mm
Turret max 59 rpm
Max output 276,120 tablets/h (family max 480,000)
Max main pressure 100 kN
Max pre-pressure 30 kN
Main pressure roller Φ250 mm, pre-pressure roller Φ110 mm
Bilateral feed, bilateral press, bilateral discharge
Servo + German displacement measurement: precise tablet thickness and fill control
Touchscreen control — no handwheel adjustment
Real-time individual and average main-pressure display
Washable dual-impeller forced feeder (suitable for poor-flowing materials)
Tablet weight auto-control + batch reject (active on start/stop)
Optional 21 CFR Part 11 e-sign/e-record
12" Siemens colour touchscreen (bilingual HMI)
Siemens PLC + Mitsubishi VFD + Siemens main/feed motor
Bijur (Nanjing) lean-oil auto lubrication system
SKF/NSK main worm-gear box bearings
Tablet room viewing window safety door lock
Tablet room fully enclosed and separated from drive zone (no cross-contamination)
Magnetic damping set screws for fast punch change
GMP compliant
Optional European CE standard
Executes GB/T 30748-2014
Tablet weight variation compliant with Chinese Pharmacopoeia 2010
Optional 21 CFR Part 11 electronic signature
Auto tablet weight rejection
Screen-direct control of tablet thickness and fill weight
Washable feeder suitable for poorly-flowing materials
Optional GMP validation documentation package
Upper punch rod fitted with dust-collection ring preventing API contamination

Applications

Tablet pressing (granular raw material)
Round tablets
Shaped tablets
Double-sided engraved tablets
Bilayer tablets (after parts change)
High-speed large-batch tablet production

Secteurs

Pharmaceutique

Marques des composants

Main motor 7.5 kW
Siemens
Feed motor
Siemens
PLC
Siemens
12" touchscreen HMI
Siemens
VFD inverter
Mitsubishi
Main worm-gear box bearings
SKF / NSK
Lean-oil lubrication system
Bijur
High-precision displacement measurement
German brand
Tablet room viewing window
Anti-static hard acrylic (imported)
SED
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Nettoyage et entretien

360° full-perimeter viewing windows all openable — no blind spots; Forced feeder is washable; Tablet room parts quick-release for in-line cleaning

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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