Início / Equipamentos / Compressora rotativa — extragrande (25–35 estações) / Three-Color Rotary Tablet Press
SED-525-29Y-D
Consultar
SED · SED-525-29Y-D · 2 unidades vendidas
SED-525-29Y-D — Three-Color Rotary Tablet Press
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-525-29Y-D is a high-speed double-pressing rotary tablet press with 29 D-tooling die stations. The 420 mm turret runs at 14-40 r/min for output up to 139,200 tablets/h (approx. 87,000/h for large tablets). Maximum com
Prazo de entrega
Consultar
Capacidade de produção
62640–139200 unidades/h
Como funciona
Granulated material is loaded into the closed forced feeder which paddles material into each of the 29 D-tooling die stations of the rotating turret (420 mm dia, 14-40 rpm). As the turret rotates, upper and lower punches travel along cam tracks and pass between two pressure-roller stations (double-pressure), compressing each charge at up to 100 kN. Tablets are ejected by the lower-punch cam and discharged via the chute. For three-color tablets, additional layered feeders and a powder-absorbing apparatus are added so layers of different powders are pressed sequentially.
Processo de funcionamento
1Granulated material is loaded into the closed forced feeder which paddles material into each of the 29 D-tooling die stations of the rotating turret (420 mm dia, 14-40 rpm).
2As the turret rotates, upper and lower punches travel along cam tracks and pass between two pressure-roller stations (double-pressure), compressing each charge at up to 100 kN.
3Tablets are ejected by the lower-punch cam and discharged via the chute.
4For three-color tablets, additional layered feeders and a powder-absorbing apparatus are added so layers of different powders are pressed sequentially.
Especificações técnicas
Especificações da variante: SED-525-29Y-D
Especificações
Modelo
SED-525-29Y-D
Capacidade de produção
62640–139200 unidades/h
Tensão
380V
Utilidades
380V three-phase electrical supply; main motor 7.5 kW. Optional: external dust collector; lubrication grease per BIJUR system.
Detalhes de conformidade
GMP-compliant fully enclosed stainless-steel cabinet; plexiglass observation; cross-pollution prevented by SS material-contact parts. Overload protection, emergency stop and frequency-converter fault alarm.
Potência
7.5 kW
Dimensões
Comprimento
1200 mm
Largura
900 mm
Altura
1800 mm
Peso
2380 kg
Área de instalação
Footprint 1200 × 900 mm; machine height 1800 mm. Net weight 2380 kg.
Materiais
Materiais de contato
OCr18Ni9 stainless steel (hopper, panel cover, wheel-frame cover); high-speed steel dies; chrome-faced ZQSn6-6-3 tin-bronze feeder
Materiais do corpo
QT500-7 ductile cast iron with nickel-phosphorus plating (turret); 40Cr alloy steel (central shaft, worm/turbine); ZQSn10-1 tin-bronze (main drive turbine); GCr15 chrome bearing steel (rollers HRC60-62, tracks HRC58-62); HT200 cast iron (main parts); SS304/OCr18Ni9 enclosure
Compatibilidade
Max Tablet Diameter
25 mm
Max Tablet Thickness
7 mm
Punch Type
D tooling (IPT)
Componentes
Roller Hardness
HRC60-62 (GCr15)
Turbine Material
ZQSn10-1 tin-bronze HRC45-48
Operação
Max Filling Depth
18 mm
Max Pressure
100 kN
Max Turret Speed
40 rpm
Theoretical Capacity
139200 (actual ~87000 for large tablets) pcs/h
Características físicas
Number of Dies
29 sets
Características principais
29-station D-tooling rotary turret (420 mm dia)
Double-pressure double-side output
Max compression 100 kN
Max tablet diameter 25 mm; thickness 7-8 mm; fill depth 18 mm
Output up to 139,200 tablets/h (approx. 87,000/h for large tablets)
Turret speed 14-40 r/min (VFD)
Punch diameter 25.35 mm; die bore 38.1 mm; die height 23.81 mm
Turret working diameter 420 mm; max outer diameter 525 mm
Closed forced feeder for stable tablet weight at high speed
Three-color tablet capability (with component change + powder absorber)
Fully enclosed SUS304 cabinet with plexiglass viewing windows (GMP)
Siemens PLC S7-224XP + EM231; Siemens TP177B touch screen
Overload protection, e-stop, VFD-fault alarm
Powder-extraction (dust) port and forced exhaust
BIJUR semi-automatic lubrication system
Sealed oil-bath transmission (no contamination, good cooling)
Three-color tablet capability lowers cost vs dedicated 3-layer presses (only component swap + powder absorber required)
Industry-leading Siemens electrics + BIJUR lubrication
Top-grade GMP enclosure with full visibility
Robust ductile-iron + 40Cr drive train, hardened bearing-steel rollers and tracks
Wide tablet range (up to 25 mm dia) and high pressure (100 kN)
Closed forced feeder gives stable weight at high speed
Aplicações
High-speed pharmaceutical tablet compression
Three-color (multi-layer) tablet compression
Compression of round, irregular, scored or engraved tablets
Chemical, food and electronic powder compaction
Setores
Farmacêutico
Nutracêutico
Chemical
Food
Electronic
Marcas dos componentes
Siemens (PLC S7-224XP+EM231; HMI TP177B; inverter MM420; breakers 3VU1340/5SJ6104)
Omron (proximity switch E2E/PNP/M8; relays MY2N/MK2P)
ABB (motor 3KE 6-pole)
BIJUR (semi-automatic lubrication system)
Fuji (e-stop AR22V2R / key switch AR22JR)
Chint (RT28N-32 breaker)
Shanghai (AC contactor CJX1-22; thermal relay JR36-20)
Shengling (terminal blocks TD-205/1530/155)
STE (industrial power plugs)
Hengji Electronics (HGS-25-24 power supply)
SED
Fale com SED Sales Team
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Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant design
Limpeza e manutenção
Side panels fully open for cleaning access; BIJUR semi-automatic lubrication handles routine oiling. Plexiglass anti-dust cover above turret reduces ingress. See one-year wear-parts list for periodic replacement.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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