Accueil / Équipements / Presse rotative à comprimés — très grande (25–35 stations) / Three-Color Rotary Tablet Press

SED-525-29Y-D

Sur devis

SED · SED-525-29Y-D · 2 unités vendues

SED-525-29Y-D — Three-Color Rotary Tablet Press

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-525-29Y-D is a high-speed double-pressing rotary tablet press with 29 D-tooling die stations. The 420 mm turret runs at 14-40 r/min for output up to 139,200 tablets/h (approx. 87,000/h for large tablets). Maximum com

GMP-compliant design

Délai de livraison

Sur devis

Cadence

62640–139200 pièces/h

Fonctionnement

Granulated material is loaded into the closed forced feeder which paddles material into each of the 29 D-tooling die stations of the rotating turret (420 mm dia, 14-40 rpm). As the turret rotates, upper and lower punches travel along cam tracks and pass between two pressure-roller stations (double-pressure), compressing each charge at up to 100 kN. Tablets are ejected by the lower-punch cam and discharged via the chute. For three-color tablets, additional layered feeders and a powder-absorbing apparatus are added so layers of different powders are pressed sequentially.

Processus de fonctionnement

1Granulated material is loaded into the closed forced feeder which paddles material into each of the 29 D-tooling die stations of the rotating turret (420 mm dia, 14-40 rpm).

2As the turret rotates, upper and lower punches travel along cam tracks and pass between two pressure-roller stations (double-pressure), compressing each charge at up to 100 kN.

3Tablets are ejected by the lower-punch cam and discharged via the chute.

4For three-color tablets, additional layered feeders and a powder-absorbing apparatus are added so layers of different powders are pressed sequentially.

Caractéristiques techniques

Caractéristiques de la variante : SED-525-29Y-D

Caractéristiques

Modèle

SED-525-29Y-D

Cadence

62640–139200 pièces/h

Tension

380V

Fluides et énergie

380V three-phase electrical supply; main motor 7.5 kW. Optional: external dust collector; lubrication grease per BIJUR system.

Détails de conformité

GMP-compliant fully enclosed stainless-steel cabinet; plexiglass observation; cross-pollution prevented by SS material-contact parts. Overload protection, emergency stop and frequency-converter fault alarm.

Puissance

7.5 kW

Dimensions

Longueur

1200 mm

Largeur

900 mm

Hauteur

1800 mm

Poids

2380 kg

Emprise au sol

Footprint 1200 × 900 mm; machine height 1800 mm. Net weight 2380 kg.

Matériaux

Matériaux en contact

OCr18Ni9 stainless steel (hopper, panel cover, wheel-frame cover); high-speed steel dies; chrome-faced ZQSn6-6-3 tin-bronze feeder

Matériaux du bâti

QT500-7 ductile cast iron with nickel-phosphorus plating (turret); 40Cr alloy steel (central shaft, worm/turbine); ZQSn10-1 tin-bronze (main drive turbine); GCr15 chrome bearing steel (rollers HRC60-62, tracks HRC58-62); HT200 cast iron (main parts); SS304/OCr18Ni9 enclosure

Compatibilité

Max Tablet Diameter

25 mm

Max Tablet Thickness

7 mm

Punch Type

D tooling (IPT)

Composants

Roller Hardness

HRC60-62 (GCr15)

Turbine Material

ZQSn10-1 tin-bronze HRC45-48

Fonctionnement

Max Filling Depth

18 mm

Max Pressure

100 kN

Max Turret Speed

40 rpm

Theoretical Capacity

139200 (actual ~87000 for large tablets) pcs/h

Caractéristiques physiques

Number of Dies

29 sets

Caractéristiques principales

29-station D-tooling rotary turret (420 mm dia)

Double-pressure double-side output

Max compression 100 kN

Max tablet diameter 25 mm; thickness 7-8 mm; fill depth 18 mm

Output up to 139,200 tablets/h (approx. 87,000/h for large tablets)

Turret speed 14-40 r/min (VFD)

Punch diameter 25.35 mm; die bore 38.1 mm; die height 23.81 mm

Turret working diameter 420 mm; max outer diameter 525 mm

Closed forced feeder for stable tablet weight at high speed

Three-color tablet capability (with component change + powder absorber)

Fully enclosed SUS304 cabinet with plexiglass viewing windows (GMP)

Siemens PLC S7-224XP + EM231; Siemens TP177B touch screen

Overload protection, e-stop, VFD-fault alarm

Powder-extraction (dust) port and forced exhaust

BIJUR semi-automatic lubrication system

Sealed oil-bath transmission (no contamination, good cooling)

Three-color tablet capability lowers cost vs dedicated 3-layer presses (only component swap + powder absorber required)

Industry-leading Siemens electrics + BIJUR lubrication

Top-grade GMP enclosure with full visibility

Robust ductile-iron + 40Cr drive train, hardened bearing-steel rollers and tracks

Wide tablet range (up to 25 mm dia) and high pressure (100 kN)

Closed forced feeder gives stable weight at high speed

Applications

High-speed pharmaceutical tablet compression

Three-color (multi-layer) tablet compression

Compression of round, irregular, scored or engraved tablets

Chemical, food and electronic powder compaction

Secteurs

Pharmaceutique

Nutraceutique

Chemical

Food

Electronic

Marques des composants

Siemens (PLC S7-224XP+EM231; HMI TP177B; inverter MM420; breakers 3VU1340/5SJ6104)

Omron (proximity switch E2E/PNP/M8; relays MY2N/MK2P)

ABB (motor 3KE 6-pole)

BIJUR (semi-automatic lubrication system)

Fuji (e-stop AR22V2R / key switch AR22JR)

Chint (RT28N-32 breaker)

Shanghai (AC contactor CJX1-22; thermal relay JR36-20)

Shengling (terminal blocks TD-205/1530/155)

STE (industrial power plugs)

Hengji Electronics (HGS-25-24 power supply)

SED

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Conformité

GMP-compliant design

Nettoyage et entretien

Side panels fully open for cleaning access; BIJUR semi-automatic lubrication handles routine oiling. Plexiglass anti-dust cover above turret reduces ingress. See one-year wear-parts list for periodic replacement.