Início / Equipamentos / Série principal RG padrão (selagem por ar quente, ~30-100/min) / Fully Automatic Tube Filling and Sealing Machine (Mechanical Cam, GMP)
SED-50RG-M
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SED-50RG-M
SED · SED-50RG-M · Em destaque
SED-50RG-M — Fully Automatic Tube Filling and Sealing Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-50RG-M is a fully automatic plastic / aluminum-plastic tube filling and sealing machine driven by mechanical cams. It performs auto tube loading → die-press tube loading → photo-mark registration → piston-pump fi
Prazo de entrega
Consultar
Capacidade de produção
15–50 tubos/h
Como funciona
Tubes are manually loaded into a magazine; an inclined chute and vacuum-assist + cam-lever mechanism push tubes one by one onto the conveyor chain holders (cup grips). A photo-mark / color-mark system (Delta 200W servo + Keyence sensor) rotates each tube to its programmed angle (0–360°) so graphics align with the seal. The conveyor indexes the tube under a piston-pump filler (Delta 1 kW servo, all 316L wetted parts) which drops fill into the tube tail-up; if no tube is sensed, fill is suppressed. The seal station rises, blows hot air down the inside of the tube tail to soften the polymer, then folds and seals the tail with a simultaneous date / batch emboss. A trim knife cleans the seal edge, and the tube is discharged tail-leading. A Delta VFD provides infinitely variable speed; a Delta PLC + HMI sequences all stations with no-tube-no-fill, color-mark, and chain-overload protection.
Processo de funcionamento
1Tubes are manually loaded into a magazine; an inclined chute and vacuum-assist + cam-lever mechanism push tubes one by one onto the conveyor chain holders (cup grips).
2A photo-mark / color-mark system (Delta 200W servo + Keyence sensor) rotates each tube to its programmed angle (0–360°) so graphics align with the seal.
3The conveyor indexes the tube under a piston-pump filler (Delta 1 kW servo, all 316L wetted parts) which drops fill into the tube tail-up; if no tube is sensed, fill is suppressed.
4The seal station rises, blows hot air down the inside of the tube tail to soften the polymer, then folds and seals the tail with a simultaneous date / batch emboss.
5A trim knife cleans the seal edge, and the tube is discharged tail-leading.
6A Delta VFD provides infinitely variable speed; a Delta PLC + HMI sequences all stations with no-tube-no-fill, color-mark, and chain-overload protection.
Especificações técnicas
Especificações da variante: SED-50RG-M
Especificações
Modelo
SED-50RG-M
Capacidade de produção
15–50 tubos/h
Tensão
380V 50Hz
Utilidades
Power: 380V 50Hz, 4.5 kW; Compressed air: 9 m³/h @ 0.6 MPa; Cooling water: 6 L/min
Potência
4.5 kW
Pressão de ar
0.6 MPa, 9 m3/h compressed air; cooling water 6 L/min
Dimensões
Peso
1100 kg
Materiais
Materiais de contato
SUS316L stainless steel (filling tank, piston pump, nozzles, valves, tube-touch parts); ISO sanitary tri-clamp connections; mirror-polished inner Ra ≤0.4 µm; draw-formed (no-weld) nozzle ports
Materiais do corpo
SUS304 stainless steel (frame, table top, machine guards); plexiglass cabinet windows; stainless-steel control cabinet
Características principais
Mechanical cam-driven indexing for high reliability and low fault rate
Internal-wall hot-air heating for clean, strong seals on plastic and AluPlast tubes
Photo-mark color registration via Delta 200W servo and Keyence sensor (any 0–360° position)
Piston-pump filling with 316L wetted parts; tail-up fill driven by cam profile per product
Tube dia 12.7–60 mm; fill 3–200 g at ±1%; 15–50 tubes/min via VFD
GMP build: Ra ≤0.4 µm mirror-polished tank inside, drawn nozzle ports, ISO sanitary clamps, 3D compliant
316L material-contact / 304 frame and table; SS control cabinet with plexiglass doors
No-tube-no-fill, color-mark, chain-overload, error-stop, optimal-position-stop, fault display, e-stop
Delta PLC + HMI (CN/EN) + DTB4848VR temperature controller
AirTAC pneumatics; Hangzhou Wanjie WPS60 1:10 reducer
Total weight 1100 kg; 4.5 kW; 380V 50Hz; 0.6 MPa air, 6 L/min cooling water
Cam-mechanical drive vs all-servo: lower long-term maintenance and tuning burden
Internal-tube hot-air heating gives BFS-clean seal appearance without external die marks
GMP scope (Ra ≤0.4 µm, draw-formed ports, ISO clamps, 316L wetted, 3D compliant) accepted by pharma audits
All-Delta servo/PLC/HMI/temperature platform simplifies spares
Wide tube envelope (12.7–60 mm) covers most pharma and cosmetic tube formats
Aplicações
Pharmaceutical tube filling and sealing (creams, ointments, gels)
Cosmetic tube filling (lotions, masks, treatments)
Daily-use chemical (toothpaste, hand cream)
Food and chemical viscous products in tubes
Setores
Pharmaceutical (GMP)
Cosmetic / personal care
Daily-use chemical
Food and chemical (where applicable)
Marcas dos componentes
VFD (VFD-M 1.5 kW)
Delta
PLC
Delta
HMI (touch screen)
Delta
Color-mark sensor
Keyence
Pneumatic components
AirTAC
Air pump (XB-370 / 380V)
OEM
Flowmeter (LZB-25)
OEM
Reducer (WPS60 1:10)
Hangzhou Wanjie
Temperature controller (DTB4848VR)
Delta
Filling servo motor (1 kW, 220V)
Delta
Color-mark servo motor (200W, 220V)
Delta
Encoder (E40S6-2000-3-1-24)
Delta
SED
Fale com SED Sales Team
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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