Accueil / Équipements / Série principale RG standard (scellage à air chaud, ~30-100/min) / Fully Automatic Tube Filling and Sealing Machine (Mechanical Cam, GMP)

SED-50RG-M

Sur devis

SED-50RG-M

SED · SED-50RG-M · En vedette

SED-50RG-M — Fully Automatic Tube Filling and Sealing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-50RG-M is a fully automatic plastic / aluminum-plastic tube filling and sealing machine driven by mechanical cams. It performs auto tube loading → die-press tube loading → photo-mark registration → piston-pump fi

Délai de livraison

Sur devis

Cadence

15–50 tubes/h

Fonctionnement

Tubes are manually loaded into a magazine; an inclined chute and vacuum-assist + cam-lever mechanism push tubes one by one onto the conveyor chain holders (cup grips). A photo-mark / color-mark system (Delta 200W servo + Keyence sensor) rotates each tube to its programmed angle (0–360°) so graphics align with the seal. The conveyor indexes the tube under a piston-pump filler (Delta 1 kW servo, all 316L wetted parts) which drops fill into the tube tail-up; if no tube is sensed, fill is suppressed. The seal station rises, blows hot air down the inside of the tube tail to soften the polymer, then folds and seals the tail with a simultaneous date / batch emboss. A trim knife cleans the seal edge, and the tube is discharged tail-leading. A Delta VFD provides infinitely variable speed; a Delta PLC + HMI sequences all stations with no-tube-no-fill, color-mark, and chain-overload protection.

Processus de fonctionnement

1Tubes are manually loaded into a magazine; an inclined chute and vacuum-assist + cam-lever mechanism push tubes one by one onto the conveyor chain holders (cup grips).

2A photo-mark / color-mark system (Delta 200W servo + Keyence sensor) rotates each tube to its programmed angle (0–360°) so graphics align with the seal.

3The conveyor indexes the tube under a piston-pump filler (Delta 1 kW servo, all 316L wetted parts) which drops fill into the tube tail-up; if no tube is sensed, fill is suppressed.

4The seal station rises, blows hot air down the inside of the tube tail to soften the polymer, then folds and seals the tail with a simultaneous date / batch emboss.

5A trim knife cleans the seal edge, and the tube is discharged tail-leading.

6A Delta VFD provides infinitely variable speed; a Delta PLC + HMI sequences all stations with no-tube-no-fill, color-mark, and chain-overload protection.

Caractéristiques techniques

Caractéristiques de la variante : SED-50RG-M

Caractéristiques

Modèle

SED-50RG-M

Cadence

15–50 tubes/h

Tension

380V 50Hz

Fluides et énergie

Power: 380V 50Hz, 4.5 kW; Compressed air: 9 m³/h @ 0.6 MPa; Cooling water: 6 L/min

Puissance

4.5 kW

Pression d’air

0.6 MPa, 9 m3/h compressed air; cooling water 6 L/min

Dimensions

Poids

1100 kg

Matériaux

Matériaux en contact

SUS316L stainless steel (filling tank, piston pump, nozzles, valves, tube-touch parts); ISO sanitary tri-clamp connections; mirror-polished inner Ra ≤0.4 µm; draw-formed (no-weld) nozzle ports

Matériaux du bâti

SUS304 stainless steel (frame, table top, machine guards); plexiglass cabinet windows; stainless-steel control cabinet

Caractéristiques principales

Mechanical cam-driven indexing for high reliability and low fault rate

Internal-wall hot-air heating for clean, strong seals on plastic and AluPlast tubes

Photo-mark color registration via Delta 200W servo and Keyence sensor (any 0–360° position)

Piston-pump filling with 316L wetted parts; tail-up fill driven by cam profile per product

Tube dia 12.7–60 mm; fill 3–200 g at ±1%; 15–50 tubes/min via VFD

GMP build: Ra ≤0.4 µm mirror-polished tank inside, drawn nozzle ports, ISO sanitary clamps, 3D compliant

316L material-contact / 304 frame and table; SS control cabinet with plexiglass doors

No-tube-no-fill, color-mark, chain-overload, error-stop, optimal-position-stop, fault display, e-stop

Delta PLC + HMI (CN/EN) + DTB4848VR temperature controller

AirTAC pneumatics; Hangzhou Wanjie WPS60 1:10 reducer

Total weight 1100 kg; 4.5 kW; 380V 50Hz; 0.6 MPa air, 6 L/min cooling water

Cam-mechanical drive vs all-servo: lower long-term maintenance and tuning burden

Internal-tube hot-air heating gives BFS-clean seal appearance without external die marks

GMP scope (Ra ≤0.4 µm, draw-formed ports, ISO clamps, 316L wetted, 3D compliant) accepted by pharma audits

All-Delta servo/PLC/HMI/temperature platform simplifies spares

Wide tube envelope (12.7–60 mm) covers most pharma and cosmetic tube formats

Applications

Pharmaceutical tube filling and sealing (creams, ointments, gels)

Cosmetic tube filling (lotions, masks, treatments)

Daily-use chemical (toothpaste, hand cream)

Food and chemical viscous products in tubes

Secteurs

Pharmaceutical (GMP)

Cosmetic / personal care

Daily-use chemical

Food and chemical (where applicable)

Marques des composants

VFD (VFD-M 1.5 kW)

Delta

PLC

Delta

HMI (touch screen)

Delta

Color-mark sensor

Keyence

Pneumatic components

AirTAC

Air pump (XB-370 / 380V)

OEM

Flowmeter (LZB-25)

OEM

Reducer (WPS60 1:10)

Hangzhou Wanjie

Temperature controller (DTB4848VR)

Delta

Filling servo motor (1 kW, 220V)

Delta

Color-mark servo motor (200W, 220V)

Delta

Encoder (E40S6-2000-3-1-24)

Delta

SED

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