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Início / Equipamentos / Moinho de jato de ar / SED-50QLF-B Jet Mill (Air Classifier Mill)
SED-50QLF-B
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SED-50QLF-B
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SED-50QLF-B — SED-50QLF-B Jet Mill

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-50QLF-B is a disc-type (pancake) jet mill (fluidized-bed jet mill) for ultra-fine size reduction of pharmaceutical and chemical powders. The complete system comprises a 45 kW air-cooled screw compressor (Wuxi, 6

Prazo de entrega
Consultar
Capacidade de produção
8–50 kg/hr

Como funciona

Filtered, dry, oil-free compressed air at 1.0 MPa is delivered through nozzles arranged tangentially around a horizontal grinding chamber (pancake/disc form, ID 200 mm, ceramic-lined). The high-velocity jets create a swirling, fluidized particle bed in which particles collide with one another and the chamber wall at supersonic relative velocity, fracturing them. Centrifugal classification inside the same chamber holds coarse particles in the grinding zone while fines exit through the central outlet to a Φ400 cyclone, then a 13.5 m2 pulse-jet bag filter for final collection (0.5 um). A 0.75 kW Ex rotary valve discharges product; a 7.5 kW Ex IDF maintains slight negative pressure throughout the train. Pneumatic vibrators on the cyclone and bag filter prevent build-up; an explosion vent on the bag filter protects the system from dust deflagration.

Processo de funcionamento
1Filtered, dry, oil-free compressed air at 1.0 MPa is delivered through nozzles arranged tangentially around a horizontal grinding chamber (pancake/disc form, ID 200 mm, ceramic-lined).
2The high-velocity jets create a swirling, fluidized particle bed in which particles collide with one another and the chamber wall at supersonic relative velocity, fracturing them.
3Centrifugal classification inside the same chamber holds coarse particles in the grinding zone while fines exit through the central outlet to a Φ400 cyclone, then a 13.5 m2 pulse-jet bag filter for final collection (0.5 um).
4A 0.75 kW Ex rotary valve discharges product; a 7.5 kW Ex IDF maintains slight negative pressure throughout the train.
5Pneumatic vibrators on the cyclone and bag filter prevent build-up; an explosion vent on the bag filter protects the system from dust deflagration.

Especificações técnicas

Especificações da variante: SED-50QLF-B

Especificações

Modelo
SED-50QLF-B
Capacidade de produção
8–50 kg/hr
Tensão
380V/50Hz (60Hz quote shown)
Potência
56.25 kW
Pressão de ar
1.0 MPa, 6 m3/min compressed air (from 45 kW screw compressor)

Materiais

Materiais de contato
Stainless steel 316L (cyclone, bag filter, sanitary piping); ceramic-lined stainless steel (mill grinding chamber); knit-felt filter media; SUS304 rotary valve
Materiais do corpo
SUS304 stainless steel (rotary valve, framing components, exposed surfaces with mirror polish); A3 carbon steel (1 m3 air receiver, design pressure 1.05 MPa, design temperature 150 degC)

Características principais

Disc / pancake-style fluidized-bed jet mill, no moving parts in the grinding chamber
Ceramic-lined stainless-steel mill body (ID 200 mm / OD 300 mm) for low contamination
Output 8-50 kg/hr at 1-20 um final size
45 kW Wuxi screw compressor (6 m3/min @ 1.0 MPa, air-cooled)
Refrigerated air dryer FD10 + 1 m3 air receiver + oil and particle filters for dry oil-free process air
316L stainless steel cyclone Φ400 with vibrator
13.5 m2 pulse-jet bag filter (36 bags Φ125 x 1000 mm, knit-felt, 0.5 um efficiency, with explosion vent)
316L sanitary piping
0.75 kW explosion-proof rotary valve (8-blade)
7.5 kW explosion-proof high-pressure IDF (8-09 type) with silencer and anti-vibration pads
Delta VFDs and CHINT general electrics in control panel
Truly contamination-free milling for pharma actives via ceramic lining and 316L wetted parts
1-20 um final size in a single pass with no media
Process air conditioning train (compressor + dryer + filters) shipped with the mill - no scope gaps
Explosion-vent + Ex-rated rotary valve and IDF address dust deflagration risk
Sanitary 316L piping eases CIP and changeover

Aplicações

Pharmaceutical API micronization (1-20 um)
Heat-sensitive material milling (cold grinding via expansion)
Pigment, dyestuff, ceramic and food powder size reduction
Catalyst, battery material micronization

Setores

Pharmaceutical (API, intermediate)
Fine / specialty chemical
Battery / electronic material
Alimentos e bebidas

Marcas dos componentes

Screw compressor 45 kW (model 45-10)
Wuxi Compressor Co.
Refrigerated air dryer FD10
Taicang Yongxin Refrigeration
Air receiver 1 m3
Shanghai Dongya Pressure Vessel
Air filter / oil filter (6 m3/min)
Zhejiang Yuanda Air Separation
Mill main body, cyclone, bag filter
in-house (manufacturer)
Rotary valve 0.75 kW (Ex)
in-house
Induced-draught fan 8-09 7.5 kW (Ex)
in-house
VFD
Delta
General electrics (breaker, contactor, relay)
CHINT
SED
Fale com SED Sales Team
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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SED
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Contato comercial · WhatsApp
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