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Accueil / Équipements / Broyeur à jet d’air / SED-50QLF-B Jet Mill (Air Classifier Mill)
SED-50QLF-B
Sur devis
SED-50QLF-B
SED · SED-50QLF-B · En vedette

SED-50QLF-B — SED-50QLF-B Jet Mill

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-50QLF-B is a disc-type (pancake) jet mill (fluidized-bed jet mill) for ultra-fine size reduction of pharmaceutical and chemical powders. The complete system comprises a 45 kW air-cooled screw compressor (Wuxi, 6

Délai de livraison
Sur devis
Cadence
8–50 kg/hr

Fonctionnement

Filtered, dry, oil-free compressed air at 1.0 MPa is delivered through nozzles arranged tangentially around a horizontal grinding chamber (pancake/disc form, ID 200 mm, ceramic-lined). The high-velocity jets create a swirling, fluidized particle bed in which particles collide with one another and the chamber wall at supersonic relative velocity, fracturing them. Centrifugal classification inside the same chamber holds coarse particles in the grinding zone while fines exit through the central outlet to a Φ400 cyclone, then a 13.5 m2 pulse-jet bag filter for final collection (0.5 um). A 0.75 kW Ex rotary valve discharges product; a 7.5 kW Ex IDF maintains slight negative pressure throughout the train. Pneumatic vibrators on the cyclone and bag filter prevent build-up; an explosion vent on the bag filter protects the system from dust deflagration.

Processus de fonctionnement
1Filtered, dry, oil-free compressed air at 1.0 MPa is delivered through nozzles arranged tangentially around a horizontal grinding chamber (pancake/disc form, ID 200 mm, ceramic-lined).
2The high-velocity jets create a swirling, fluidized particle bed in which particles collide with one another and the chamber wall at supersonic relative velocity, fracturing them.
3Centrifugal classification inside the same chamber holds coarse particles in the grinding zone while fines exit through the central outlet to a Φ400 cyclone, then a 13.5 m2 pulse-jet bag filter for final collection (0.5 um).
4A 0.75 kW Ex rotary valve discharges product; a 7.5 kW Ex IDF maintains slight negative pressure throughout the train.
5Pneumatic vibrators on the cyclone and bag filter prevent build-up; an explosion vent on the bag filter protects the system from dust deflagration.

Caractéristiques techniques

Caractéristiques de la variante : SED-50QLF-B

Caractéristiques

Modèle
SED-50QLF-B
Cadence
8–50 kg/hr
Tension
380V/50Hz (60Hz quote shown)
Puissance
56.25 kW
Pression d’air
1.0 MPa, 6 m3/min compressed air (from 45 kW screw compressor)

Matériaux

Matériaux en contact
Stainless steel 316L (cyclone, bag filter, sanitary piping); ceramic-lined stainless steel (mill grinding chamber); knit-felt filter media; SUS304 rotary valve
Matériaux du bâti
SUS304 stainless steel (rotary valve, framing components, exposed surfaces with mirror polish); A3 carbon steel (1 m3 air receiver, design pressure 1.05 MPa, design temperature 150 degC)

Caractéristiques principales

Disc / pancake-style fluidized-bed jet mill, no moving parts in the grinding chamber
Ceramic-lined stainless-steel mill body (ID 200 mm / OD 300 mm) for low contamination
Output 8-50 kg/hr at 1-20 um final size
45 kW Wuxi screw compressor (6 m3/min @ 1.0 MPa, air-cooled)
Refrigerated air dryer FD10 + 1 m3 air receiver + oil and particle filters for dry oil-free process air
316L stainless steel cyclone Φ400 with vibrator
13.5 m2 pulse-jet bag filter (36 bags Φ125 x 1000 mm, knit-felt, 0.5 um efficiency, with explosion vent)
316L sanitary piping
0.75 kW explosion-proof rotary valve (8-blade)
7.5 kW explosion-proof high-pressure IDF (8-09 type) with silencer and anti-vibration pads
Delta VFDs and CHINT general electrics in control panel
Truly contamination-free milling for pharma actives via ceramic lining and 316L wetted parts
1-20 um final size in a single pass with no media
Process air conditioning train (compressor + dryer + filters) shipped with the mill - no scope gaps
Explosion-vent + Ex-rated rotary valve and IDF address dust deflagration risk
Sanitary 316L piping eases CIP and changeover

Applications

Pharmaceutical API micronization (1-20 um)
Heat-sensitive material milling (cold grinding via expansion)
Pigment, dyestuff, ceramic and food powder size reduction
Catalyst, battery material micronization

Secteurs

Pharmaceutical (API, intermediate)
Fine / specialty chemical
Battery / electronic material
Agroalimentaire et boissons

Marques des composants

Screw compressor 45 kW (model 45-10)
Wuxi Compressor Co.
Refrigerated air dryer FD10
Taicang Yongxin Refrigeration
Air receiver 1 m3
Shanghai Dongya Pressure Vessel
Air filter / oil filter (6 m3/min)
Zhejiang Yuanda Air Separation
Mill main body, cyclone, bag filter
in-house (manufacturer)
Rotary valve 0.75 kW (Ex)
in-house
Induced-draught fan 8-09 7.5 kW (Ex)
in-house
VFD
Delta
General electrics (breaker, contactor, relay)
CHINT
SED
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Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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