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SED-500ZLS-Q
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SED-500ZLS-Q
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SED-500ZLS-Q — Pharmaceutical Water Equipment - Multi-effect Water Distiller
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SED-500ZLS-Q Multi-effect Water Distiller (Double Tube Sheet) for Water for Injection production and distribution. Mature 500 kg/h WFI model developed and refined from imported reference designs. Internal three-stage ext
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Prazo de entrega
Consultar
Capacidade de produção
500 kg/h (WFI)
Como funciona
Industrial saturated steam (or 120 kW electric steam generator) heats the I-effect falling-film evaporator. The vapor-water mixture passes a three-stage external-helical separator. Each subsequent effect (II-V) operates at lower pressure/temperature, cascading thermal energy. Pre-heaters use condensate/inter-effect waste heat to preheat raw water. The final condenser produces pure WFI. On shutdown, automatic drain valves on each effect - with vapor-blocking devices - purge residual water; on startup, preceding-effect pure steam in-line sterilizes the next effect WFI shell side.
Processo de funcionamento
1Industrial saturated steam (or 120 kW electric steam generator) heats the I-effect falling-film evaporator.
2The vapor-water mixture passes a three-stage external-helical separator.
3Each subsequent effect (II-V) operates at lower pressure/temperature, cascading thermal energy.
4Pre-heaters use condensate/inter-effect waste heat to preheat raw water.
5The final condenser produces pure WFI.
6On shutdown, automatic drain valves on each effect - with vapor-blocking devices - purge residual water; on startup, preceding-effect pure steam in-line sterilizes the next effect WFI shell side.
Especificações técnicas
Especificações da variante: SED-500ZLS-Q industrial-steam heated
Especificações
Modelo
SED-500ZLS-Q
Capacidade de produção
500 kg/h (WFI)
Tensão
3-phase 5-wire 380V AC 50Hz
Potência
1.5 kW
Pressão de ar
Industrial steam 0.3-0.6 MPa (saturated); compressed air 0.6-0.8 MPa (clean)
Dimensões
Comprimento
1900 mm
Largura
1000 mm
Altura
3100 mm
Peso
1100 kg
Materiais
Materiais de contato
316L (022Cr17Ni12MO2) for all surfaces contacting raw water, pure steam and distilled water; PTFE / silicone-rubber sanitary gaskets
Materiais do corpo
06Cr19Ni10 (304) for frame and insulation panels; 316L for all WFI/raw-water/pure-steam contact; high-quality rock-wool insulation with 0.8 mm 304 jacketing
Características principais
Five-effect falling-film/climbing-film design (selectable)
Three-stage external-helical vapor/water separator - superior bacterial endotoxin / TOC results
Double tube sheet on I-effect, pre-heaters and condensers (no cross-contamination)
Built-in CIP/SIP - integrity sterilization using preceding-effect pure steam
Automatic stagnant-water drain valves with vapor-blocking devices on each shutdown
Industrial steam or 120 kW electric energy modes (selectable)
PLC Siemens S7-200 + 10 inch Siemens HMI, three-tier password user management
All process contact 316L (022Cr17Ni12MO2), Ra<=0.6 um polished
Frame and insulation 304 (06Cr19Ni10), high-quality rock-wool jacket, surface temp <40 C
Pipes >1:100 slope, no dead legs (<2D), welded connections preferred
Sanitary PTFE / silicone-rubber gaskets
Multi-tier alarm system: critical (force-stop) / non-critical (flash)
Emergency stop with manual restart only
Noise <=70 dB at 1 m
Mature 500 kg/h WFI distiller refined from imported designs
Significantly outperforms national pharmacopoeia on TOC and bacterial endotoxin
Simultaneously compliant with ChP 2020, USP 31-NF 26, EP 6.1, JP 2000-15
Live steam consumption <=130 kg/h - cost-effective WFI production
Built-in CIP/SIP - GMP-grade hygiene assurance
Optional CE/PED certification + WFI third-party inspection report
Aplicações
Water for Injection (WFI) production
Pure steam generation (optional module)
Pharmaceutical injectable manufacturing
Setores
Pharmaceutical injectable
GMP manufacturing
Biological products
Marcas dos componentes
PLC S7-200 + EM231 expansion modules
Siemens
10-inch HMI / touch screen
Siemens
Low-voltage circuit breaker / contactor / AC contactor
Siemens
Auxiliary electrical (push-buttons, indicators, fuses)
CHINT (Zhengtai)
Intermediate relay
Schneider
DC power supply
Mean Well (Taiwan Mingwei)
Raw water pump CDMF1-15
Hangzhou Nanfang CNP
VFD 1.5 kW
Zhuangzi Electric
WFI online conductivity meter DZG-306B
Shanghai Chengci
Pneumatic angle seat valve
Wenzhou Xintu
Valve manifold (valve island)
Airtac (Yadeke)
Steam Y-strainer / stop valve / steam trap
Spirax Sarco
Steam proportional valve DN32
Honeywell
PT100 temperature sensor
Shanghai Gongyi
Pressure transmitter 0-10 bar
Shanghai Gongyi
Safety valve
Qingdao Kangzhen
Metal-tube float flow meter 0-1 T
Chengde Hengjia
Pressure / differential switch K6
Shanghai Gekun / Korea FNC (electric variant)
Electric steam generator 120 kW (electric variant)
Yangzhou Xingyuan
Vent filter (electric-heated)
Hangzhou Dute
Sanitary pump 3 m3/h (WFI distribution)
Yuanen Fluid
Level meter 0-3 m (WFI tank)
Hangzhou Tuobao
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
JB20030-2004 multi-effect water distiller
GB150-2010 steel pressure vessel
GB151-2014 shell-and-tube heat exchanger
JB/T4709-2000 steel pressure vessel welding code
JB4730-2016 pressure vessel non-destructive testing
GB5226.1-2008 / IEC60204-1:2005 machinery electrical equipment safety
ChP 2020 (Chinese Pharmacopoeia 2020)
USP 31-NF 26
EP 6.1
JP 2000-15
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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