Accueil / Équipements / Distillateur d’eau / Pharmaceutical Water Equipment - Multi-effect Water Distiller (Double Tube Sheet)
SED-500ZLS-Q
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SED-500ZLS-Q
SED · SED-500ZLS-Q · En vedette
SED-500ZLS-Q — Pharmaceutical Water Equipment - Multi-effect Water Distiller
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-500ZLS-Q Multi-effect Water Distiller (Double Tube Sheet) for Water for Injection production and distribution. Mature 500 kg/h WFI model developed and refined from imported reference designs. Internal three-stage ext
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Délai de livraison
Sur devis
Cadence
500 kg/h (WFI)
Fonctionnement
Industrial saturated steam (or 120 kW electric steam generator) heats the I-effect falling-film evaporator. The vapor-water mixture passes a three-stage external-helical separator. Each subsequent effect (II-V) operates at lower pressure/temperature, cascading thermal energy. Pre-heaters use condensate/inter-effect waste heat to preheat raw water. The final condenser produces pure WFI. On shutdown, automatic drain valves on each effect - with vapor-blocking devices - purge residual water; on startup, preceding-effect pure steam in-line sterilizes the next effect WFI shell side.
Processus de fonctionnement
1Industrial saturated steam (or 120 kW electric steam generator) heats the I-effect falling-film evaporator.
2The vapor-water mixture passes a three-stage external-helical separator.
3Each subsequent effect (II-V) operates at lower pressure/temperature, cascading thermal energy.
4Pre-heaters use condensate/inter-effect waste heat to preheat raw water.
5The final condenser produces pure WFI.
6On shutdown, automatic drain valves on each effect - with vapor-blocking devices - purge residual water; on startup, preceding-effect pure steam in-line sterilizes the next effect WFI shell side.
Caractéristiques techniques
Caractéristiques de la variante : SED-500ZLS-Q industrial-steam heated
Caractéristiques
Modèle
SED-500ZLS-Q
Cadence
500 kg/h (WFI)
Tension
3-phase 5-wire 380V AC 50Hz
Puissance
1.5 kW
Pression d’air
Industrial steam 0.3-0.6 MPa (saturated); compressed air 0.6-0.8 MPa (clean)
Dimensions
Longueur
1900 mm
Largeur
1000 mm
Hauteur
3100 mm
Poids
1100 kg
Matériaux
Matériaux en contact
316L (022Cr17Ni12MO2) for all surfaces contacting raw water, pure steam and distilled water; PTFE / silicone-rubber sanitary gaskets
Matériaux du bâti
06Cr19Ni10 (304) for frame and insulation panels; 316L for all WFI/raw-water/pure-steam contact; high-quality rock-wool insulation with 0.8 mm 304 jacketing
Caractéristiques principales
Five-effect falling-film/climbing-film design (selectable)
Three-stage external-helical vapor/water separator - superior bacterial endotoxin / TOC results
Double tube sheet on I-effect, pre-heaters and condensers (no cross-contamination)
Built-in CIP/SIP - integrity sterilization using preceding-effect pure steam
Automatic stagnant-water drain valves with vapor-blocking devices on each shutdown
Industrial steam or 120 kW electric energy modes (selectable)
PLC Siemens S7-200 + 10 inch Siemens HMI, three-tier password user management
All process contact 316L (022Cr17Ni12MO2), Ra<=0.6 um polished
Frame and insulation 304 (06Cr19Ni10), high-quality rock-wool jacket, surface temp <40 C
Pipes >1:100 slope, no dead legs (<2D), welded connections preferred
Sanitary PTFE / silicone-rubber gaskets
Multi-tier alarm system: critical (force-stop) / non-critical (flash)
Emergency stop with manual restart only
Noise <=70 dB at 1 m
Mature 500 kg/h WFI distiller refined from imported designs
Significantly outperforms national pharmacopoeia on TOC and bacterial endotoxin
Simultaneously compliant with ChP 2020, USP 31-NF 26, EP 6.1, JP 2000-15
Live steam consumption <=130 kg/h - cost-effective WFI production
Built-in CIP/SIP - GMP-grade hygiene assurance
Optional CE/PED certification + WFI third-party inspection report
Applications
Water for Injection (WFI) production
Pure steam generation (optional module)
Pharmaceutical injectable manufacturing
Secteurs
Pharmaceutical injectable
GMP manufacturing
Biological products
Marques des composants
PLC S7-200 + EM231 expansion modules
Siemens
10-inch HMI / touch screen
Siemens
Low-voltage circuit breaker / contactor / AC contactor
Siemens
Auxiliary electrical (push-buttons, indicators, fuses)
CHINT (Zhengtai)
Intermediate relay
Schneider
DC power supply
Mean Well (Taiwan Mingwei)
Raw water pump CDMF1-15
Hangzhou Nanfang CNP
VFD 1.5 kW
Zhuangzi Electric
WFI online conductivity meter DZG-306B
Shanghai Chengci
Pneumatic angle seat valve
Wenzhou Xintu
Valve manifold (valve island)
Airtac (Yadeke)
Steam Y-strainer / stop valve / steam trap
Spirax Sarco
Steam proportional valve DN32
Honeywell
PT100 temperature sensor
Shanghai Gongyi
Pressure transmitter 0-10 bar
Shanghai Gongyi
Safety valve
Qingdao Kangzhen
Metal-tube float flow meter 0-1 T
Chengde Hengjia
Pressure / differential switch K6
Shanghai Gekun / Korea FNC (electric variant)
Electric steam generator 120 kW (electric variant)
Yangzhou Xingyuan
Vent filter (electric-heated)
Hangzhou Dute
Sanitary pump 3 m3/h (WFI distribution)
Yuanen Fluid
Level meter 0-3 m (WFI tank)
Hangzhou Tuobao
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
JB20030-2004 multi-effect water distiller
GB150-2010 steel pressure vessel
GB151-2014 shell-and-tube heat exchanger
JB/T4709-2000 steel pressure vessel welding code
JB4730-2016 pressure vessel non-destructive testing
GB5226.1-2008 / IEC60204-1:2005 machinery electrical equipment safety
ChP 2020 (Chinese Pharmacopoeia 2020)
USP 31-NF 26
EP 6.1
JP 2000-15
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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