SED-500SDW-A
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SED-500SDW-A
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SED-500SDW-A — Tunnel Microwave Belt Drying Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-500SDW-A tunnel-type microwave belt drying machine. 52 m long, 50-cabinet multi-cavity microwave system at 2450 MHz with imported Toshiba water-cooled magnetrons; top-feed microwave delivery; 1200 mm mesh-belt convey
Prazo de entrega
Consultar
Capacidade de produção
5000 kg/h
Como funciona
The equipment employs a state-of-the-art multi-cavity, multi-source 2450 MHz microwave architecture. Toshiba water-cooled magnetrons feed microwave energy through standard waveguides into the tunnel cavity from the top, using cross-polarised multi-slot distributed excitation (optimised by CAD) for maximum mode distribution and drying uniformity. Microwave energy causes water molecules in the material to vibrate at high frequency, generating heat from the inside out for rapid drying. Simultaneously, high-pressure centrifugal fans exhaust moisture via dedicated dehumidification pipes. Raytek infrared thermometers continuously monitor material temperature; the PLC automatically adjusts microwave power to maintain the set process temperature and prevent overheating.
Processo de funcionamento
1The equipment employs a state-of-the-art multi-cavity, multi-source 2450 MHz microwave architecture.
2Toshiba water-cooled magnetrons feed microwave energy through standard waveguides into the tunnel cavity from the top, using cross-polarised multi-slot distributed excitation (optimised by CAD) for maximum mode distribution and drying uniformity.
3Microwave energy causes water molecules in the material to vibrate at high frequency, generating heat from the inside out for rapid drying.
4Simultaneously, high-pressure centrifugal fans exhaust moisture via dedicated dehumidification pipes.
5Raytek infrared thermometers continuously monitor material temperature; the PLC automatically adjusts microwave power to maintain the set process temperature and prevent overheating.
Especificações técnicas
Especificações da variante: SED-500SDW-A
Especificações
Modelo
SED-500SDW-A
Capacidade de produção
5000 kg/h
Potência
500 kW
Dimensões
Comprimento
52000 mm
Largura
2000 mm
Altura
2300 mm
Materiais
Materiais de contato
SUS304 stainless-steel mesh belt and contact plates; high-purity aluminium suppressors
Materiais do corpo
1.5 mm SUS304 frosted stainless-steel cabinet; 501 stainless-steel frame; 1.5 mm stainless sandboard generator cabinet; high-purity aluminium suppressors and excitation chamber; 1.0 mm stainless steel for dehumidification and heat-dissipation systems
Características principais
Tunnel length 52 m; overall dimensions 52000 × 2000 × 2300 mm (L×W×H)
Total power ≤500 kVA; energy consumption ~1 h/500 kW
50 microwave cabinets at 2450 MHz frequency
Imported Toshiba water-cooled magnetrons (Japan)
Closed oil-cooled frequency-conversion power switches (50–1250 W adjustable); 50% energy saving vs. old transformer design
Mesh-belt conveyor 1200 mm wide; inlet/outlet height 60 mm (customisable)
Material drying area 47500 × 1360 × 550 mm
Top-feed microwave injection for optimal distribution
Temperature control 0–400 °C with US Raytek infrared thermometers (auto closed-loop)
Microwave leakage <5 mW/cm² at 5 cm spacing (meets national standard)
Microwave suppressor: 3 mm high-purity aluminium, ~1800 leakage-prevention guides, 600 mm length, 60 mm opening, comb-sheet + absorbent material
Magnetron over-temperature switch; emergency stop on control cabinet
PLC (Xinje/We-con FX series) + 7-inch colour LCD HMI with pinhole camera monitoring
Independent dehumidification and heat-exhaust systems with high-pressure centrifugal fans
Side observation/maintenance door with reinforced 3.0 mm frame
GMP-compliant fillet-radius construction; 1.5 mm SUS304 frosted-plate cabinet; 501 stainless-steel frame
Complies with EU export standards
Drying time only 3–4 minutes vs. hours with conventional equipment
Simultaneous drying, sterilisation, insect-killing and mould prevention in one pass
Preserves nutrients and colour; extends shelf life
Compact tunnel design; 50% energy saving vs. old transformer technology
Compliant with EU export and GMP standards
1-year warranty from commissioning; lifetime maintenance support
24-hour emergency response; spare parts (standard within 24 h, special within 48 h)
Aplicações
Drying and sterilisation of pharmaceutical and food products
Drying of chemical and building materials
Drying of ceramics, paper, bamboo/wood, herbs, flowers, rubber, puffed foods
Setores
Farmacêutico
Food
Chemical
Building materials
Ceramics
Paper
Bamboo/wood products
Herbal/floral
Rubber
Puffed foods
Marcas dos componentes
Magnetron
Toshiba
Infrared temperature controller
Raytek (Leitai)
PLC
Xinje (We-con FX series)
Breakers
CHNT DZ47D18
AC contactors
CHNT CJX2-0912
1.5 kW motor
Xunli
VFD
Kovo
LCD monitor
LD-751 7-inch
Closed oil-cooled transformer
Domestic 1800 V
Centrifugal exhaust fan
High-pressure centrifugal fan
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant
EU export standards
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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