SED-500SDW-A
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SED-500SDW-A
SED · SED-500SDW-A · Destacado
SED-500SDW-A — Tunnel Microwave Belt Drying Machine
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SED-500SDW-A tunnel-type microwave belt drying machine. 52 m long, 50-cabinet multi-cavity microwave system at 2450 MHz with imported Toshiba water-cooled magnetrons; top-feed microwave delivery; 1200 mm mesh-belt convey
Plazo de entrega
Consultar
Capacidad de producción
5000 kg/h
Funcionamiento
The equipment employs a state-of-the-art multi-cavity, multi-source 2450 MHz microwave architecture. Toshiba water-cooled magnetrons feed microwave energy through standard waveguides into the tunnel cavity from the top, using cross-polarised multi-slot distributed excitation (optimised by CAD) for maximum mode distribution and drying uniformity. Microwave energy causes water molecules in the material to vibrate at high frequency, generating heat from the inside out for rapid drying. Simultaneously, high-pressure centrifugal fans exhaust moisture via dedicated dehumidification pipes. Raytek infrared thermometers continuously monitor material temperature; the PLC automatically adjusts microwave power to maintain the set process temperature and prevent overheating.
Proceso de funcionamiento
1The equipment employs a state-of-the-art multi-cavity, multi-source 2450 MHz microwave architecture.
2Toshiba water-cooled magnetrons feed microwave energy through standard waveguides into the tunnel cavity from the top, using cross-polarised multi-slot distributed excitation (optimised by CAD) for maximum mode distribution and drying uniformity.
3Microwave energy causes water molecules in the material to vibrate at high frequency, generating heat from the inside out for rapid drying.
4Simultaneously, high-pressure centrifugal fans exhaust moisture via dedicated dehumidification pipes.
5Raytek infrared thermometers continuously monitor material temperature; the PLC automatically adjusts microwave power to maintain the set process temperature and prevent overheating.
Especificaciones técnicas
Especificaciones de la variante: SED-500SDW-A
Especificaciones
Modelo
SED-500SDW-A
Capacidad de producción
5000 kg/h
Potencia
500 kW
Dimensiones
Longitud
52000 mm
Anchura
2000 mm
Altura
2300 mm
Materiales
Materiales en contacto
SUS304 stainless-steel mesh belt and contact plates; high-purity aluminium suppressors
Materiales del cuerpo
1.5 mm SUS304 frosted stainless-steel cabinet; 501 stainless-steel frame; 1.5 mm stainless sandboard generator cabinet; high-purity aluminium suppressors and excitation chamber; 1.0 mm stainless steel for dehumidification and heat-dissipation systems
Características principales
Tunnel length 52 m; overall dimensions 52000 × 2000 × 2300 mm (L×W×H)
Total power ≤500 kVA; energy consumption ~1 h/500 kW
50 microwave cabinets at 2450 MHz frequency
Imported Toshiba water-cooled magnetrons (Japan)
Closed oil-cooled frequency-conversion power switches (50–1250 W adjustable); 50% energy saving vs. old transformer design
Mesh-belt conveyor 1200 mm wide; inlet/outlet height 60 mm (customisable)
Material drying area 47500 × 1360 × 550 mm
Top-feed microwave injection for optimal distribution
Temperature control 0–400 °C with US Raytek infrared thermometers (auto closed-loop)
Microwave leakage <5 mW/cm² at 5 cm spacing (meets national standard)
Microwave suppressor: 3 mm high-purity aluminium, ~1800 leakage-prevention guides, 600 mm length, 60 mm opening, comb-sheet + absorbent material
Magnetron over-temperature switch; emergency stop on control cabinet
PLC (Xinje/We-con FX series) + 7-inch colour LCD HMI with pinhole camera monitoring
Independent dehumidification and heat-exhaust systems with high-pressure centrifugal fans
Side observation/maintenance door with reinforced 3.0 mm frame
GMP-compliant fillet-radius construction; 1.5 mm SUS304 frosted-plate cabinet; 501 stainless-steel frame
Complies with EU export standards
Drying time only 3–4 minutes vs. hours with conventional equipment
Simultaneous drying, sterilisation, insect-killing and mould prevention in one pass
Preserves nutrients and colour; extends shelf life
Compact tunnel design; 50% energy saving vs. old transformer technology
Compliant with EU export and GMP standards
1-year warranty from commissioning; lifetime maintenance support
24-hour emergency response; spare parts (standard within 24 h, special within 48 h)
Aplicaciones
Drying and sterilisation of pharmaceutical and food products
Drying of chemical and building materials
Drying of ceramics, paper, bamboo/wood, herbs, flowers, rubber, puffed foods
Sectores
Farmacéutico
Food
Chemical
Building materials
Ceramics
Paper
Bamboo/wood products
Herbal/floral
Rubber
Puffed foods
Marcas de componentes
Magnetron
Toshiba
Infrared temperature controller
Raytek (Leitai)
PLC
Xinje (We-con FX series)
Breakers
CHNT DZ47D18
AC contactors
CHNT CJX2-0912
1.5 kW motor
Xunli
VFD
Kovo
LCD monitor
LD-751 7-inch
Closed oil-cooled transformer
Domestic 1800 V
Centrifugal exhaust fan
High-pressure centrifugal fan
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
GMP-compliant
EU export standards
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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