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SED-500RZ-A

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SED · SED-500RZ-A · 1 unidades vendidas

SED-500RZ-A — Emulsifier - Vacuum Homogenizing Emulsifier

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-500RZ-A vacuum emulsifier (homogenizer) unit. Three-pot hydraulic-tilt system: 500 L (working) main homogenizing pot + 300 L water pot + 250 L oil pot, with high-shear top homogenizer, frame-type bidirectional scrapi

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Como funciona

Vacuum pump (water-ring, ~3.7 kW) pulls main pot down to ≤ -0.09 MPa. Materials are sucked from oil/water pots into the main pot under vacuum via suction pipes. The frame-type PTFE scraping-wall agitator provides macro-mixing while a top-mounted high-shear stator/rotor homogenizer (claw-type interlocking, wire-EDM precision-machined) shears material from the top and bottom simultaneously, breaking droplets to 200 nm – 2 µm. Steam jacket heats; cooling water can replace steam for cooling. Electric/hydraulic tilting discharges product.

Processo de funcionamento

1Vacuum pump (water-ring, ~3.7 kW) pulls main pot down to ≤ -0.09 MPa.

2Materials are sucked from oil/water pots into the main pot under vacuum via suction pipes.

3The frame-type PTFE scraping-wall agitator provides macro-mixing while a top-mounted high-shear stator/rotor homogenizer (claw-type interlocking, wire-EDM precision-machined) shears material from the top and bottom simultaneously, breaking droplets to 200 nm – 2 µm.

4Steam jacket heats; cooling water can replace steam for cooling.

5Electric/hydraulic tilting discharges product.

Especificações técnicas

Especificações da variante: SED-500RZ-A

Especificações

Modelo

SED-500RZ-A

Tensões suportadas

220V 60Hz 3P (padrão)

Utilidades

Electrical: total ~58 kW, 3-phase 220V 60Hz (as built; 380V/50Hz also possible per build). Steam (or electric heating) for jacket. Vacuum: water-ring vacuum pump cooling-water supply. Optional cooling water for jacket.

Detalhes de conformidade

Internal/external sanitary mirror polish — fully complies with GMP hygienic standard. 1-year free warranty; lifetime maintenance. 13% VAT invoice; price includes domestic transport + on-site installation/commissioning.

Potência

58 kW

Dimensões

Área de instalação

Requires floor space and headroom for three pots (main + water + oil) on a common skid plus electric control cabinet, vacuum pump and hydraulic tilt system. Plan for steam (or electric-heating) feed, vacuum exhaust line and CIP supply lines.

Materiais

Materiais de contato

SUS304/316L (all product-contact surfaces); PTFE (scraper bars)

Materiais do corpo

SUS304 jacket; SUS304 outer insulation shell; SUS304 control cabinet; aluminum-silicate insulation

Características principais

Main pot: 500 L working / 650 L total; loading factor 0.8

Water pot 300 L (working), oil pot 200 L (working)

All product-contact surfaces SUS304/316L; inner surface sanitary mirror polish

Frame-type bidirectional scraping-wall agitator + middle baffle; SUS316; 4 kW, 0-86 rpm

Top high-shear homogenizer: SUS316; 7.5 kW, 0-2900 rpm; claw-type stator/rotor

Hydraulic lid lift

Vacuum: water-ring pump 3.7 kW, achieves ≤ -0.09 MPa

Total power: 58 kW

Power supply: 220V 60Hz 3P (as delivered)

Manual tilt discharge system

Three-pot architecture lets operator pre-dissolve oil and water phases in parallel, then vacuum-suck into main pot — much faster than single-pot designs

Bidirectional scraping wall + claw-type homogenizer eliminates dead zones and avoids local overheating

All product-contact surfaces SUS316L with mirror polish — GMP-compliant

Burgmann mechanical seals + NSK Japan bearings + NSA fluororubber oil seals — low leakage, long service life

Wire-EDM precision-machined rotor/stator with dynamic-balanced shaft — fine, repeatable particle-size results (200 nm to 2 µm)

1-year warranty + lifetime maintenance

Aplicações

Mass production of creams, ointments and lotions

Emulsions / pastes / honey-type viscous products

Cosmetic emulsion (skincare creams, body lotion)

Pharmaceutical topical preparations and oral suspensions

Setores

Pharmaceutical (topical and semi-solid dosage)

Daily chemical / cosmetics

Food / health products (honey paste, sauce-type emulsions)

Scientific research

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Limpeza e manutenção

Sanitary mirror polish + integrated CIP spray ball + sanitary clamp fittings + flange-style manhole; design eliminates dead zones for clean-in-place cycles. After each batch or material change, flush homogenizer head (cutting wheel, cutting sleeve, sliding bearing inside homogenizer sleeve) with clean water while rotating slowly.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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