Accueil / Équipements / Émulsificateur / Emulsifier - Vacuum Homogenizing Emulsifier (500 L)

SED-500RZ-A

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SED · SED-500RZ-A · 1 unités vendues

SED-500RZ-A — Emulsifier - Vacuum Homogenizing Emulsifier

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SED-500RZ-A vacuum emulsifier (homogenizer) unit. Three-pot hydraulic-tilt system: 500 L (working) main homogenizing pot + 300 L water pot + 250 L oil pot, with high-shear top homogenizer, frame-type bidirectional scrapi

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Fonctionnement

Vacuum pump (water-ring, ~3.7 kW) pulls main pot down to ≤ -0.09 MPa. Materials are sucked from oil/water pots into the main pot under vacuum via suction pipes. The frame-type PTFE scraping-wall agitator provides macro-mixing while a top-mounted high-shear stator/rotor homogenizer (claw-type interlocking, wire-EDM precision-machined) shears material from the top and bottom simultaneously, breaking droplets to 200 nm – 2 µm. Steam jacket heats; cooling water can replace steam for cooling. Electric/hydraulic tilting discharges product.

Processus de fonctionnement

1Vacuum pump (water-ring, ~3.7 kW) pulls main pot down to ≤ -0.09 MPa.

2Materials are sucked from oil/water pots into the main pot under vacuum via suction pipes.

3The frame-type PTFE scraping-wall agitator provides macro-mixing while a top-mounted high-shear stator/rotor homogenizer (claw-type interlocking, wire-EDM precision-machined) shears material from the top and bottom simultaneously, breaking droplets to 200 nm – 2 µm.

4Steam jacket heats; cooling water can replace steam for cooling.

5Electric/hydraulic tilting discharges product.

Caractéristiques techniques

Caractéristiques de la variante : SED-500RZ-A

Caractéristiques

Modèle

SED-500RZ-A

Tensions prises en charge

220V 60Hz 3P (par défaut)

Fluides et énergie

Electrical: total ~58 kW, 3-phase 220V 60Hz (as built; 380V/50Hz also possible per build). Steam (or electric heating) for jacket. Vacuum: water-ring vacuum pump cooling-water supply. Optional cooling water for jacket.

Détails de conformité

Internal/external sanitary mirror polish — fully complies with GMP hygienic standard. 1-year free warranty; lifetime maintenance. 13% VAT invoice; price includes domestic transport + on-site installation/commissioning.

Puissance

58 kW

Dimensions

Emprise au sol

Requires floor space and headroom for three pots (main + water + oil) on a common skid plus electric control cabinet, vacuum pump and hydraulic tilt system. Plan for steam (or electric-heating) feed, vacuum exhaust line and CIP supply lines.

Matériaux

Matériaux en contact

SUS304/316L (all product-contact surfaces); PTFE (scraper bars)

Matériaux du bâti

SUS304 jacket; SUS304 outer insulation shell; SUS304 control cabinet; aluminum-silicate insulation

Caractéristiques principales

Main pot: 500 L working / 650 L total; loading factor 0.8

Water pot 300 L (working), oil pot 200 L (working)

All product-contact surfaces SUS304/316L; inner surface sanitary mirror polish

Frame-type bidirectional scraping-wall agitator + middle baffle; SUS316; 4 kW, 0-86 rpm

Top high-shear homogenizer: SUS316; 7.5 kW, 0-2900 rpm; claw-type stator/rotor

Hydraulic lid lift

Vacuum: water-ring pump 3.7 kW, achieves ≤ -0.09 MPa

Total power: 58 kW

Power supply: 220V 60Hz 3P (as delivered)

Manual tilt discharge system

Three-pot architecture lets operator pre-dissolve oil and water phases in parallel, then vacuum-suck into main pot — much faster than single-pot designs

Bidirectional scraping wall + claw-type homogenizer eliminates dead zones and avoids local overheating

All product-contact surfaces SUS316L with mirror polish — GMP-compliant

Burgmann mechanical seals + NSK Japan bearings + NSA fluororubber oil seals — low leakage, long service life

Wire-EDM precision-machined rotor/stator with dynamic-balanced shaft — fine, repeatable particle-size results (200 nm to 2 µm)

1-year warranty + lifetime maintenance

Applications

Mass production of creams, ointments and lotions

Emulsions / pastes / honey-type viscous products

Cosmetic emulsion (skincare creams, body lotion)

Pharmaceutical topical preparations and oral suspensions

Secteurs

Pharmaceutical (topical and semi-solid dosage)

Daily chemical / cosmetics

Food / health products (honey paste, sauce-type emulsions)

Scientific research

SED

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Nettoyage et entretien

Sanitary mirror polish + integrated CIP spray ball + sanitary clamp fittings + flange-style manhole; design eliminates dead zones for clean-in-place cycles. After each batch or material change, flush homogenizer head (cutting wheel, cutting sleeve, sliding bearing inside homogenizer sleeve) with clean water while rotating slowly.