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SED-4GB-U
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SED-4GB-U — High-Efficiency Film Coating Machine

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SED-4GB-U High-Efficiency Film Coating Machine for sugar coating, aqueous film coating, and organic film coating of Chinese and Western tablets and pills. Φ400 mm perforated stainless steel coating pan, 4 kg per batch, 3

GMP-compliant construction
Prazo de entrega
Consultar
Capacidade de produção
4 kg/batch

Como funciona

Tablets are loaded into the rotating Φ400 mm perforated SUS304 drum (3–15 rpm, cycloidal pinwheel reducer). Three-stage filtered, electrically heated air (6 kW) is drawn into the drum to provide drying. Coating solution from a 10 L stirred vessel is metered by a BT100 single-channel peristaltic pump and atomized through a Φ1.2 SUS304 spray gun onto the tumbling tablet bed. Internal SUS304 baffles cause oblique mixing and tumbling for uniform coating. Exhaust air is pulled by a 2.2 kW centrifugal high-pressure induced-draft fan through a bag dust collector (Φ300 × Φ200 bags, traps 150-mesh fines) that is auto-cleaned by pulse solenoid valves; recovered fines exit via a Φ50 butterfly valve. Silencer ensures fan noise ≤75 dB.

Processo de funcionamento
1Tablets are loaded into the rotating Φ400 mm perforated SUS304 drum (3–15 rpm, cycloidal pinwheel reducer).
2Three-stage filtered, electrically heated air (6 kW) is drawn into the drum to provide drying.
3Coating solution from a 10 L stirred vessel is metered by a BT100 single-channel peristaltic pump and atomized through a Φ1.2 SUS304 spray gun onto the tumbling tablet bed.
4Internal SUS304 baffles cause oblique mixing and tumbling for uniform coating.
5Exhaust air is pulled by a 2.2 kW centrifugal high-pressure induced-draft fan through a bag dust collector (Φ300 × Φ200 bags, traps 150-mesh fines) that is auto-cleaned by pulse solenoid valves; recovered fines exit via a Φ50 butterfly valve.
6Silencer ensures fan noise ≤75 dB.

Especificações técnicas

Especificações da variante: SED-4GB-U

Especificações

Modelo
SED-4GB-U
Capacidade de produção
4 kg/batch
Utilidades
Compressed air 0.6 MPa, 0.2 m³/min; electric heating 6 kW; main motor 0.75 kW; inlet blower 0.55 kW; exhaust fan 2.2 kW
Potência
3.7 kW
Pressão de ar
0.6 MPa

Materiais

Materiais de contato
SUS304 coating drum (Φ400, Φ2.2 perforations); SUS304 baffles (lifters); SUS304 spray gun Φ1.2; SUS304 10 L stirring tank; SUS304 inlet/exhaust ducts (δ1.5 mm); SS304 dust collector and bag cage; organic glass (acrylic) viewing door
Materiais do corpo
SUS304 / carbon steel main frame (welded and polished); SUS304 control cabinet (δ1.5 mm); A3 painted silencer

Características principais

Touchscreen + extended PLC module, all parameters set on control panel
Sound and heat insulated, fully enclosed, negative-pressure operation
Spray gun: uniform atomization, wide spray area, adjustable direction, anti-drip and anti-clog
Internal baffles produce oblique mixing and frequent tumbling — reduced fragmentation, higher yield
Coating drum Φ400 mm, speed 3–15 rpm, cycloidal pinwheel reducer (high torque, long life)
Main motor 0.75 kW with VFD (stepless speed control)
Inlet blower 0.55 kW (centrifugal low-pressure), sourced from Wujin Changzhou
Electric heating 6 kW, heat exchange area 3 m²
Exhaust induced-draft fan 2.2 kW (centrifugal high-pressure)
Three-stage inlet air filtration: F4 100-mesh (primary) + F8 anti-static (medium) + H13 HEPA (100,000-class clean)
Bag-type dust collector with pulse solenoid auto-clean (traps 150-mesh fines); butterfly valve for fines recovery
Compressed air: 0.6 MPa, 0.2 m³/min
PT100 inlet and drum temperature sensors
10 L SUS304 stirring tank with adjustable pneumatic agitator
BT100 single-channel peristaltic pump (stable, adjustable flow)
Acrylic / organic-glass viewing door with spray-gun bracket
SUS304 discharge device for easy unloading
Silencer (A3 painted) ensures noise ≤75 dB after isolation
GMP-compliant; all product-contact parts SUS304 stainless steel
Three-stage HEPA filtration delivers 100,000-class clean inlet air
Closed negative-pressure operation: no dust escape, no spray splash
Touchscreen + PLC: both auto and manual control
Energy-efficient cycloidal reducer and VFD
Handles sugar coating, water-based film, and organic solvent film in one machine

Aplicações

Sugar coating of tablets and pills
Aqueous (water-based) film coating
Organic solvent film coating

Setores

Pharmaceutical (Chinese and Western medicine)

Marcas dos componentes

Inlet blower 0.55 kW low-pressure centrifugal
Primary filter F4 100-mesh stainless mesh
Medium efficiency anti-static filter F8
HEPA H13 filter (stainless frame)
Electric heater 6 kW
Inlet temperature sensor PT100
Coating drum SUS304 Φ400 with baffles (lifters)
Main motor 0.75 kW with cycloidal pinwheel reducer
Variable frequency drive (VFD) 0.75 kW
Yi Qu (E-drive)
Drum temperature sensor PT100 thermocouple
Induced draft fan 2.2 kW high-pressure centrifugal
Peristaltic pump BT100 single-channel
Main electrical components
Chint (Zhengtai)
SED
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Conformidade

GMP-compliant construction

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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