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SED-450P-A

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SED-450P-A

SED · SED-450P-A · Em destaque

SED-450P-A — Automatic Flat-Plate Blister Packing Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-450P-A automatic flat-plate blister packing machine — dual-purpose for Alu/PVC and Alu/Alu blisters. Fully integrated line: PVC thermoforming → frame-type product feeding → flat-press PTP heat-sealing → photoelectric

GMP-compliant design

Prazo de entrega

Consultar

Capacidade de produção

20–50 blanking cycles/min (Alu/PVC)

Como funciona

Continuous flat-plate form-fill-seal process: PVC web is heated by contact plates and pressure-formed into blister cavities; servo traction indexes the web through a frame-type feeder which loads tablets/capsules into pockets; PTP foil with photoelectric register control laminates from above; flat heat-seal jaws with mating dot-pattern (or linear) textured plates seal foil-to-PVC simultaneously on both surfaces; an independent batch-code embossing station with dedicated heater prints the lot number; tear-line embossing station follows; flat blanking die cuts finished blisters; trim waste is recovered and finished product / rejects are sorted and discharged.

Processo de funcionamento

1Continuous flat-plate form-fill-seal process: PVC web is heated by contact plates and pressure-formed into blister cavities; servo traction indexes the web through a frame-type feeder which loads tablets/capsules into pockets; PTP foil with photoelectric register control laminates from above; flat heat-seal jaws with mating dot-pattern (or linear) textured plates seal foil-to-PVC simultaneously on both surfaces; an independent batch-code embossing station with dedicated heater prints the lot number; tear-line embossing station follows; flat blanking die cuts finished blisters; trim waste is recovered and finished product / rejects are sorted and discharged.

Especificações técnicas

Especificações da variante: SED-450P-A

Especificações

Modelo

SED-450P-A

Capacidade de produção

20–50 blanking cycles/min (Alu/PVC)

Tensão

380V/50Hz

Utilidades

380V/220V 50 Hz three-phase power (17 kW total); compressed air 0.6-0.8 MPa ≥ 0.25 m³/min (self-provided); mould cooling water (tap or circulating) 60-100 L/h.

Potência

17 kW

Pressão de ar

0.6-0.8 MPa, ≥0.25 m³/min

Dimensões

Comprimento

5000 mm

Largura

1000 mm

Altura

2000 mm

Peso

2800 kg

Área de instalação

5000 × 1000 mm (L × W); height 2000 mm. Four adjustable feet (±50 mm range). Minimum 1 m clearance on all sides. Operating ambient temperature 5-40 °C; relative humidity 20-85%.

Materiais

Materiais de contato

SUS stainless steel and high-quality non-toxic aluminum alloy (all parts in contact with drug product)

Características principais

Dual-format: Alu/PVC and Alu/Alu blisters on one machine

Blanking frequency 20-50 cycles/min (Alu/PVC); 15-30 cycles/min (Alu/Alu)

Travel range 30-170 mm (standard); customizable

Standard blister size 80 × 57 mm; also 88 × 57, 95 × 65, 100 × 43 mm and custom

Max forming area 270 × 150 mm; max forming depth 28 mm

Contact-type heating with delayed start — limits material waste to one board stroke

Servo traction with HMI-adjustable length

Photoelectric register control for printed aluminum foil

Independent batch-code embossing station with own heater

Tear-line embossing station

Frame-type filling for tablets, capsules, various solid formats and irregular shapes

Mating dot-pattern heat-seal plates (both-side sealing) — uniform mesh, better seal integrity

Pneumatic seal-plate lift on stop — prevents PVC deformation from heat radiation

Heating plate overload, motor overload, material-out, hopper-level auto-stop alarms

Open-layout modular design — easy maintenance and format adjustment

Quick-change PVC feed and collection platforms; increased rail length

Waste recovery with sorted finished / reject output

Split-frame design — fits through standard doors and elevators

PLC + touchscreen, frequency-converter speed control, Chinese/English digital display

One machine for both Alu/PVC and Alu/Alu formats — doubles format flexibility

Independent batch-code station with dedicated heater — no mold swap needed for lot-number change

Servo traction with HMI length input — fast, accurate format changeover

Pneumatic seal-plate lift prevents blister deformation during stoppages

Open-layout modular design cuts maintenance downtime

Aplicações

Pharmaceutical tablet and capsule blister packaging (Alu/PVC and Alu/Alu)

Solid-product blister packaging in medical devices, electronics, food

Big honey pill and ampoule blister packaging

Setores

Pharmaceutical (large and medium scale) — GMP-regulated

Health care / nutraceutical

Food and electronics blister packaging

Marcas dos componentes

PLC: Delta DVP30EC (Taiwan)

HMI: Weinview FE6070C (Taiwan)

VFD: Delta VFD015B43A (Taiwan)

AC contactor / breaker / E-stop: CHINT (China)

Intermediate relay / encoder: Omron MY2NJ / ZLB2.806 (Japan)

Switching power supply: Mean Well (Taiwan)

Servo motor + driver: Honeywell HSMC-80HP075A30EAYY-C / HS360-075-A

Proximity / photoelectric switches: Better Life (China)

Solid-state relay / voltage regulator: MIGAIR (China)

SED

Fale com SED Sales Team

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Conformidade

GMP-compliant design

Limpeza e manutenção

Pre-production: wipe outer surfaces and conveyor tracks with clean damp cloth; open hood and wipe interior. Post-shift: wipe all inner and outer surfaces and conveyor tracks. Mechanical parts: clean with detergent (alcohol) and clean cloth. Electronic components: use dry cloth only, avoid water/detergent splash. Pneumatic cylinders and springs: wipe with dry cloth and apply pneumatic oil drops. Do not disassemble valves for cleaning — contact manufacturer.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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