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SED-450P-A
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SED-450P-A
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SED-450P-A — Automatic Flat-Plate Blister Packing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-450P-A automatic flat-plate blister packing machine — dual-purpose for Alu/PVC and Alu/Alu blisters. Fully integrated line: PVC thermoforming → frame-type product feeding → flat-press PTP heat-sealing → photoelectric

GMP-compliant design
Délai de livraison
Sur devis
Cadence
20–50 blanking cycles/min (Alu/PVC)

Fonctionnement

Continuous flat-plate form-fill-seal process: PVC web is heated by contact plates and pressure-formed into blister cavities; servo traction indexes the web through a frame-type feeder which loads tablets/capsules into pockets; PTP foil with photoelectric register control laminates from above; flat heat-seal jaws with mating dot-pattern (or linear) textured plates seal foil-to-PVC simultaneously on both surfaces; an independent batch-code embossing station with dedicated heater prints the lot number; tear-line embossing station follows; flat blanking die cuts finished blisters; trim waste is recovered and finished product / rejects are sorted and discharged.

Processus de fonctionnement
1Continuous flat-plate form-fill-seal process: PVC web is heated by contact plates and pressure-formed into blister cavities; servo traction indexes the web through a frame-type feeder which loads tablets/capsules into pockets; PTP foil with photoelectric register control laminates from above; flat heat-seal jaws with mating dot-pattern (or linear) textured plates seal foil-to-PVC simultaneously on both surfaces; an independent batch-code embossing station with dedicated heater prints the lot number; tear-line embossing station follows; flat blanking die cuts finished blisters; trim waste is recovered and finished product / rejects are sorted and discharged.

Caractéristiques techniques

Caractéristiques de la variante : SED-450P-A

Caractéristiques

Modèle
SED-450P-A
Cadence
20–50 blanking cycles/min (Alu/PVC)
Tension
380V/50Hz
Fluides et énergie
380V/220V 50 Hz three-phase power (17 kW total); compressed air 0.6-0.8 MPa ≥ 0.25 m³/min (self-provided); mould cooling water (tap or circulating) 60-100 L/h.
Puissance
17 kW
Pression d’air
0.6-0.8 MPa, ≥0.25 m³/min

Dimensions

Longueur
5000 mm
Largeur
1000 mm
Hauteur
2000 mm
Poids
2800 kg
Emprise au sol
5000 × 1000 mm (L × W); height 2000 mm. Four adjustable feet (±50 mm range). Minimum 1 m clearance on all sides. Operating ambient temperature 5-40 °C; relative humidity 20-85%.

Matériaux

Matériaux en contact
SUS stainless steel and high-quality non-toxic aluminum alloy (all parts in contact with drug product)

Caractéristiques principales

Dual-format: Alu/PVC and Alu/Alu blisters on one machine
Blanking frequency 20-50 cycles/min (Alu/PVC); 15-30 cycles/min (Alu/Alu)
Travel range 30-170 mm (standard); customizable
Standard blister size 80 × 57 mm; also 88 × 57, 95 × 65, 100 × 43 mm and custom
Max forming area 270 × 150 mm; max forming depth 28 mm
Contact-type heating with delayed start — limits material waste to one board stroke
Servo traction with HMI-adjustable length
Photoelectric register control for printed aluminum foil
Independent batch-code embossing station with own heater
Tear-line embossing station
Frame-type filling for tablets, capsules, various solid formats and irregular shapes
Mating dot-pattern heat-seal plates (both-side sealing) — uniform mesh, better seal integrity
Pneumatic seal-plate lift on stop — prevents PVC deformation from heat radiation
Heating plate overload, motor overload, material-out, hopper-level auto-stop alarms
Open-layout modular design — easy maintenance and format adjustment
Quick-change PVC feed and collection platforms; increased rail length
Waste recovery with sorted finished / reject output
Split-frame design — fits through standard doors and elevators
PLC + touchscreen, frequency-converter speed control, Chinese/English digital display
One machine for both Alu/PVC and Alu/Alu formats — doubles format flexibility
Independent batch-code station with dedicated heater — no mold swap needed for lot-number change
Servo traction with HMI length input — fast, accurate format changeover
Pneumatic seal-plate lift prevents blister deformation during stoppages
Open-layout modular design cuts maintenance downtime

Applications

Pharmaceutical tablet and capsule blister packaging (Alu/PVC and Alu/Alu)
Solid-product blister packaging in medical devices, electronics, food
Big honey pill and ampoule blister packaging

Secteurs

Pharmaceutical (large and medium scale) — GMP-regulated
Health care / nutraceutical
Food and electronics blister packaging

Marques des composants

PLC: Delta DVP30EC (Taiwan)
HMI: Weinview FE6070C (Taiwan)
VFD: Delta VFD015B43A (Taiwan)
AC contactor / breaker / E-stop: CHINT (China)
Intermediate relay / encoder: Omron MY2NJ / ZLB2.806 (Japan)
Switching power supply: Mean Well (Taiwan)
Servo motor + driver: Honeywell HSMC-80HP075A30EAYY-C / HS360-075-A
Proximity / photoelectric switches: Better Life (China)
Solid-state relay / voltage regulator: MIGAIR (China)
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Conformité

GMP-compliant design

Nettoyage et entretien

Pre-production: wipe outer surfaces and conveyor tracks with clean damp cloth; open hood and wipe interior. Post-shift: wipe all inner and outer surfaces and conveyor tracks. Mechanical parts: clean with detergent (alcohol) and clean cloth. Electronic components: use dry cloth only, avoid water/detergent splash. Pneumatic cylinders and springs: wipe with dry cloth and apply pneumatic oil drops. Do not disassemble valves for cleaning — contact manufacturer.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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