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SED-400SZ-H
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SED-400SZ-H
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SED-400SZ-H — Misturador-granulador úmido

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-400SZ-H Wet Mixing Granulator implementing one-step granulator principle — blends, wets and granulates dry powder in single chamber. Volume 400L, capacity 200 kg/batch. Three-leaf blending wheel + high-speed rotary c

GMP compliant
Prazo de entrega
Consultar
Capacidade de produção
160–960 L (volume)

Como funciona

Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing. Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter. Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber. Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber. For cleaning, water is added to the barrel and blender + cutter run. Granulation status judged by max electricity consumption. Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Processo de funcionamento
1Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing.
2Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter.
3Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber.
4Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber.
5For cleaning, water is added to the barrel and blender + cutter run.
6Granulation status judged by max electricity consumption.
7Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Especificações técnicas

Especificações da variante: SED-400SZ-H

Especificações

Modelo
SED-400SZ-H
Capacidade de produção
160–960 L (volume)
Potência
25 kW
Pressão de ar
>0.5 MPa (compressed air for shaft seal)

Materiais

Materiais de contato
SUS304 stainless steel (mixer cylinder, blades, pneumatic discharge cover)
Materiais do corpo
Stainless steel channel frame and sealing plate; SUS304 mixing barrel

Características principais

Volume 400L, capacity 200 kg/batch
One-step principle: dry mix + wet mix + granulate in single chamber
Three-leaf specially-shaped blending wheel
High-speed rotary cutter
Two-speed mixing 85/120 rpm @ 15/17 kW
Two-speed cutting 1440/2900 rpm @ 6.5/8 kW
Working time 8-15 min
Particle size 20-80 mesh
SUS304 mixing barrel — columnar bottom + conical tip — no dead angle
Silicon-rubber airproof ring between barrel and cover
Compressed air shaft seal (>0.5 MPa) prevents powder/lubricant cross-contamination
Switchable to water for in-place cleaning
Pneumatic discharge valve on side — whole valve removable for cleaning
Safety interlock — blending and cutter can't start if cover or discharge open
Mixes evenly — even pigment distribution
Strong blending — wets material with 8-12% thickness starch slurry quickly
Granulation status judged by max electricity consumption
Granules are relaxed/snow-like, no blocks, more particles, little powder
Repeatable with parameters (time, speed, adhesive use, electricity)
Saves adhesive 20-25%; shortens drying time
Compatible with one-step fluidized granulator and fluidized dryer (line use)
Mix-wet-granulate in 10 minutes
Saves 20-25% adhesive vs traditional
Shorter drying time after granulation
GMP compliant — process consolidation
No manual contact — reduces contamination
Highly compressible granules ideal for tableting
Reliable safety interlocks

Aplicações

Wet granulation of pharmaceutical powders
Wet granulation of food powders
Wet granulation of chemical powders
Powder metallurgy granulation
Cosmetic powder granulation
Dyestuff granulation

Setores

Farmacêutico
Chemical
Food
Powder metallurgy
Cosméticos
Dyestuff

Marcas dos componentes

Bearings
NSK
Mixing/cutting two-speed motors and reducer
Wuxi
Discharge air cylinder
Wuxi
Electrical appliances
Delixi (German Lux)
Transmission belt (B type)
Wuxi
Main shaft / cutter shaft (45#)
in-house
SED
Fale com SED Sales Team
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Conformidade

GMP compliant

Limpeza e manutenção

Add water to barrel and run blender + cutter to wash. Shaft seals switch from air-seal mode to water mode during cleaning. Pneumatic discharge valve can be fully removed via hinge for thorough inspection and cleaning.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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