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SED-400SZ-H
Sur devis
SED-400SZ-H
SED · SED-400SZ-H · En vedette

SED-400SZ-H — Mélangeur-granulateur humide

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400SZ-H Wet Mixing Granulator implementing one-step granulator principle — blends, wets and granulates dry powder in single chamber. Volume 400L, capacity 200 kg/batch. Three-leaf blending wheel + high-speed rotary c

GMP compliant
Délai de livraison
Sur devis
Cadence
160–960 L (volume)

Fonctionnement

Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing. Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter. Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber. Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber. For cleaning, water is added to the barrel and blender + cutter run. Granulation status judged by max electricity consumption. Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Processus de fonctionnement
1Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing.
2Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter.
3Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber.
4Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber.
5For cleaning, water is added to the barrel and blender + cutter run.
6Granulation status judged by max electricity consumption.
7Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Caractéristiques techniques

Caractéristiques de la variante : SED-400SZ-H

Caractéristiques

Modèle
SED-400SZ-H
Cadence
160–960 L (volume)
Puissance
25 kW
Pression d’air
>0.5 MPa (compressed air for shaft seal)

Matériaux

Matériaux en contact
SUS304 stainless steel (mixer cylinder, blades, pneumatic discharge cover)
Matériaux du bâti
Stainless steel channel frame and sealing plate; SUS304 mixing barrel

Caractéristiques principales

Volume 400L, capacity 200 kg/batch
One-step principle: dry mix + wet mix + granulate in single chamber
Three-leaf specially-shaped blending wheel
High-speed rotary cutter
Two-speed mixing 85/120 rpm @ 15/17 kW
Two-speed cutting 1440/2900 rpm @ 6.5/8 kW
Working time 8-15 min
Particle size 20-80 mesh
SUS304 mixing barrel — columnar bottom + conical tip — no dead angle
Silicon-rubber airproof ring between barrel and cover
Compressed air shaft seal (>0.5 MPa) prevents powder/lubricant cross-contamination
Switchable to water for in-place cleaning
Pneumatic discharge valve on side — whole valve removable for cleaning
Safety interlock — blending and cutter can't start if cover or discharge open
Mixes evenly — even pigment distribution
Strong blending — wets material with 8-12% thickness starch slurry quickly
Granulation status judged by max electricity consumption
Granules are relaxed/snow-like, no blocks, more particles, little powder
Repeatable with parameters (time, speed, adhesive use, electricity)
Saves adhesive 20-25%; shortens drying time
Compatible with one-step fluidized granulator and fluidized dryer (line use)
Mix-wet-granulate in 10 minutes
Saves 20-25% adhesive vs traditional
Shorter drying time after granulation
GMP compliant — process consolidation
No manual contact — reduces contamination
Highly compressible granules ideal for tableting
Reliable safety interlocks

Applications

Wet granulation of pharmaceutical powders
Wet granulation of food powders
Wet granulation of chemical powders
Powder metallurgy granulation
Cosmetic powder granulation
Dyestuff granulation

Secteurs

Pharmaceutique
Chemical
Food
Powder metallurgy
Cosmétiques
Dyestuff

Marques des composants

Bearings
NSK
Mixing/cutting two-speed motors and reducer
Wuxi
Discharge air cylinder
Wuxi
Electrical appliances
Delixi (German Lux)
Transmission belt (B type)
Wuxi
Main shaft / cutter shaft (45#)
in-house
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP compliant

Nettoyage et entretien

Add water to barrel and run blender + cutter to wash. Shaft seals switch from air-seal mode to water mode during cleaning. Pneumatic discharge valve can be fully removed via hinge for thorough inspection and cleaning.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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