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SED-400SZ-H
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SED-400SZ-H
SED · SED-400SZ-H · Destacado

SED-400SZ-H — Mezclador-granulador húmedo

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-400SZ-H Wet Mixing Granulator implementing one-step granulator principle — blends, wets and granulates dry powder in single chamber. Volume 400L, capacity 200 kg/batch. Three-leaf blending wheel + high-speed rotary c

GMP compliant
Plazo de entrega
Consultar
Capacidad de producción
160–960 L (volume)

Funcionamiento

Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing. Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter. Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber. Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber. For cleaning, water is added to the barrel and blender + cutter run. Granulation status judged by max electricity consumption. Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Proceso de funcionamiento
1Three-leaf specially-shaped blending wheel rotates at controlled speed via gearing to move material regularly for efficient mixing.
2Mixed wet material is then cut into uniform particles in short time by the high-speed rotary cutter.
3Mixing, wetting and granulating proceed automatically and continuously within ten minutes in the same chamber.
4Compressed air >0.5 MPa pressurizes shaft seals to keep powder out of sealed chamber.
5For cleaning, water is added to the barrel and blender + cutter run.
6Granulation status judged by max electricity consumption.
7Operation sequence: turn on electricity → open airproof + discharge valve controls → add main + auxiliary material → close cover → low-speed blending → high-speed blending → dry-mix complete → low-speed cutting → add adhesive → high-speed cutting (granulating) → stop and discharge.

Especificaciones técnicas

Especificaciones de la variante: SED-400SZ-H

Especificaciones

Modelo
SED-400SZ-H
Capacidad de producción
160–960 L (volume)
Potencia
25 kW
Presión de aire
>0.5 MPa (compressed air for shaft seal)

Materiales

Materiales en contacto
SUS304 stainless steel (mixer cylinder, blades, pneumatic discharge cover)
Materiales del cuerpo
Stainless steel channel frame and sealing plate; SUS304 mixing barrel

Características principales

Volume 400L, capacity 200 kg/batch
One-step principle: dry mix + wet mix + granulate in single chamber
Three-leaf specially-shaped blending wheel
High-speed rotary cutter
Two-speed mixing 85/120 rpm @ 15/17 kW
Two-speed cutting 1440/2900 rpm @ 6.5/8 kW
Working time 8-15 min
Particle size 20-80 mesh
SUS304 mixing barrel — columnar bottom + conical tip — no dead angle
Silicon-rubber airproof ring between barrel and cover
Compressed air shaft seal (>0.5 MPa) prevents powder/lubricant cross-contamination
Switchable to water for in-place cleaning
Pneumatic discharge valve on side — whole valve removable for cleaning
Safety interlock — blending and cutter can't start if cover or discharge open
Mixes evenly — even pigment distribution
Strong blending — wets material with 8-12% thickness starch slurry quickly
Granulation status judged by max electricity consumption
Granules are relaxed/snow-like, no blocks, more particles, little powder
Repeatable with parameters (time, speed, adhesive use, electricity)
Saves adhesive 20-25%; shortens drying time
Compatible with one-step fluidized granulator and fluidized dryer (line use)
Mix-wet-granulate in 10 minutes
Saves 20-25% adhesive vs traditional
Shorter drying time after granulation
GMP compliant — process consolidation
No manual contact — reduces contamination
Highly compressible granules ideal for tableting
Reliable safety interlocks

Aplicaciones

Wet granulation of pharmaceutical powders
Wet granulation of food powders
Wet granulation of chemical powders
Powder metallurgy granulation
Cosmetic powder granulation
Dyestuff granulation

Sectores

Farmacéutico
Chemical
Food
Powder metallurgy
Cosméticos
Dyestuff

Marcas de componentes

Bearings
NSK
Mixing/cutting two-speed motors and reducer
Wuxi
Discharge air cylinder
Wuxi
Electrical appliances
Delixi (German Lux)
Transmission belt (B type)
Wuxi
Main shaft / cutter shaft (45#)
in-house
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo

Conformidad

GMP compliant

Limpieza y mantenimiento

Add water to barrel and run blender + cutter to wash. Shaft seals switch from air-seal mode to water mode during cleaning. Pneumatic discharge valve can be fully removed via hinge for thorough inspection and cleaning.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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SED
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