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SED-400QYDJ2-C
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SED-400QYDJ2-C
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SED-400QYDJ2-C — Automatic Ampoule Inspection Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-400QYDJ2-C Automatic Ampoule Inspection Machine. Uses machine vision technology to detect visible foreign matter (glass shards, white spots, black spots, fibers, hair, color blocks) and filling defects in 1-20 mL amp

US FDA compliantEU CGMP compliantIEC standardsISO standards
Escolher variante (4)
Prazo de entrega
Consultar
Capacidade de produção
350–400 vpm

Como funciona

Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking. The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories. Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory. Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection). A static inspection station detects bottom and tip foreign bodies. Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality. Stroboscopic LED light source with on-line automatic monitoring. Dynamic ampoule positioning reduces false detection. Modular control software with plug-in core algorithm supports future updates. Real-time and remote diagnosis capability.

Processo de funcionamento
1Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking.
2The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories.
3Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory.
4Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection).
5A static inspection station detects bottom and tip foreign bodies.
6Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality.
7Stroboscopic LED light source with on-line automatic monitoring.
8Dynamic ampoule positioning reduces false detection.
9Modular control software with plug-in core algorithm supports future updates.
10Real-time and remote diagnosis capability.

Especificações técnicas

Especificações da variante: 1 400 pcs/min

Especificações

Modelo
SED-400QYDJ2-C
Capacidade de produção
350–400 vpm
Tensão
380V AC three-phase five-wire system

Dimensões

Comprimento
3610 mm
Largura
2100 mm
Altura
1900 mm
Peso
2600 kg

Características principais

Machine vision inspection with ≥40 μm particle detection accuracy (adjustable)
400 pcs/min at 2 mL ampoule; 350 pcs/min at 10 mL ampoule
Handles 1-20 mL ampoule sizes
Large-plate structure with invention patent — separates detection from transmission
Servo-driven rotary bottle platform for precise speed and braking
Up-and-down pressing bottle clamping — reduces bubbles
POM + ceramic sheet bottle base, quick-loading, >2 year service life
Stroboscopic LED light source with on-line automatic monitoring
Static inspection station for bottom and tip foreign bodies
Four dynamic detection stations with 14 cameras
Image sequence secondary sampling technology
Dynamic ampoule positioning to reduce false detection
Negative pressure vacuum rejection device
Modular control software with plug-in core algorithm
3-level password protection (operator, engineer, administrator)
Real-time diagnosis module and remote diagnosis capability
Touch screen operation (Win 7/10 platform)
Mitsubishi or Yaskawa servo drives and motors
Basler cameras (Germany)
Schneider electrical components (France)
Keyence photoelectric switches (Japan)
Quality reverse traceability across production procedures
Meets US FDA and EU CGMP requirements
US FDA and EU CGMP compliant
Detects particles as small as 40 μm
400 pcs/min capacity at 2 mL ampoule
Comprehensive and accurate detection via vision method superior to manual inspection
Convenient cleaning and maintenance — liquid medicine cannot flow into equipment
Optional size parts for full 1-20 mL ampoule range (including 5ml/10ml as optional)

Aplicações

Visible foreign body inspection of ampoules (1-20 mL)
Visible foreign body inspection of vials
Fill-level inspection of ampoules and vials
Seal/capping quality inspection

Setores

Pharmaceutical injectable manufacturing
Ampoule production lines
Sterile injection production

Marcas dos componentes

Mitsubishi (Japan) or Yaskawa (Japan) — servo drivers and motors
Schneider (France) — circuit breakers, buttons, sockets, switching power supply
Keyence (Japan) — photoelectric switches
Omron (Japan) — solid state relays
Mean Well (Taiwan) — intermediate relay (switching PSU)
Megger (UK) — UPS
Honeywell (USA) — slip ring
Basler (Germany) — cameras
Jiali (China) — touch screen / backlight
Nodka (China) — CPU
Advantech (Taiwan) — focus camera
Misumi (Japan) — infeed screw servo motor
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Conformidade

US FDA compliant
EU CGMP compliant
IEC standards
ISO standards

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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