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SED-400QYDJ2-C
Sur devis
SED-400QYDJ2-C
SED · SED-400QYDJ2-C · En vedette

SED-400QYDJ2-C — Automatic Ampoule Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400QYDJ2-C Automatic Ampoule Inspection Machine. Uses machine vision technology to detect visible foreign matter (glass shards, white spots, black spots, fibers, hair, color blocks) and filling defects in 1-20 mL amp

US FDA compliantEU CGMP compliantIEC standardsISO standards
Choisir une variante (4)
Délai de livraison
Sur devis
Cadence
350–400 vpm

Fonctionnement

Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking. The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories. Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory. Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection). A static inspection station detects bottom and tip foreign bodies. Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality. Stroboscopic LED light source with on-line automatic monitoring. Dynamic ampoule positioning reduces false detection. Modular control software with plug-in core algorithm supports future updates. Real-time and remote diagnosis capability.

Processus de fonctionnement
1Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking.
2The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories.
3Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory.
4Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection).
5A static inspection station detects bottom and tip foreign bodies.
6Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality.
7Stroboscopic LED light source with on-line automatic monitoring.
8Dynamic ampoule positioning reduces false detection.
9Modular control software with plug-in core algorithm supports future updates.
10Real-time and remote diagnosis capability.

Caractéristiques techniques

Caractéristiques de la variante : 1 400 pcs/min

Caractéristiques

Modèle
SED-400QYDJ2-C
Cadence
350–400 vpm
Tension
380V AC three-phase five-wire system

Dimensions

Longueur
3610 mm
Largeur
2100 mm
Hauteur
1900 mm
Poids
2600 kg

Caractéristiques principales

Machine vision inspection with ≥40 μm particle detection accuracy (adjustable)
400 pcs/min at 2 mL ampoule; 350 pcs/min at 10 mL ampoule
Handles 1-20 mL ampoule sizes
Large-plate structure with invention patent — separates detection from transmission
Servo-driven rotary bottle platform for precise speed and braking
Up-and-down pressing bottle clamping — reduces bubbles
POM + ceramic sheet bottle base, quick-loading, >2 year service life
Stroboscopic LED light source with on-line automatic monitoring
Static inspection station for bottom and tip foreign bodies
Four dynamic detection stations with 14 cameras
Image sequence secondary sampling technology
Dynamic ampoule positioning to reduce false detection
Negative pressure vacuum rejection device
Modular control software with plug-in core algorithm
3-level password protection (operator, engineer, administrator)
Real-time diagnosis module and remote diagnosis capability
Touch screen operation (Win 7/10 platform)
Mitsubishi or Yaskawa servo drives and motors
Basler cameras (Germany)
Schneider electrical components (France)
Keyence photoelectric switches (Japan)
Quality reverse traceability across production procedures
Meets US FDA and EU CGMP requirements
US FDA and EU CGMP compliant
Detects particles as small as 40 μm
400 pcs/min capacity at 2 mL ampoule
Comprehensive and accurate detection via vision method superior to manual inspection
Convenient cleaning and maintenance — liquid medicine cannot flow into equipment
Optional size parts for full 1-20 mL ampoule range (including 5ml/10ml as optional)

Applications

Visible foreign body inspection of ampoules (1-20 mL)
Visible foreign body inspection of vials
Fill-level inspection of ampoules and vials
Seal/capping quality inspection

Secteurs

Pharmaceutical injectable manufacturing
Ampoule production lines
Sterile injection production

Marques des composants

Mitsubishi (Japan) or Yaskawa (Japan) — servo drivers and motors
Schneider (France) — circuit breakers, buttons, sockets, switching power supply
Keyence (Japan) — photoelectric switches
Omron (Japan) — solid state relays
Mean Well (Taiwan) — intermediate relay (switching PSU)
Megger (UK) — UPS
Honeywell (USA) — slip ring
Basler (Germany) — cameras
Jiali (China) — touch screen / backlight
Nodka (China) — CPU
Advantech (Taiwan) — focus camera
Misumi (Japan) — infeed screw servo motor
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Conformité

US FDA compliant
EU CGMP compliant
IEC standards
ISO standards

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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