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SED-400QYDJ2-C
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SED-400QYDJ2-C
SED · SED-400QYDJ2-C · Destacado

SED-400QYDJ2-C — Automatic Ampoule Inspection Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-400QYDJ2-C Automatic Ampoule Inspection Machine. Uses machine vision technology to detect visible foreign matter (glass shards, white spots, black spots, fibers, hair, color blocks) and filling defects in 1-20 mL amp

US FDA compliantEU CGMP compliantIEC standardsISO standards
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Plazo de entrega
Consultar
Capacidad de producción
350–400 vpm

Funcionamiento

Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking. The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories. Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory. Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection). A static inspection station detects bottom and tip foreign bodies. Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality. Stroboscopic LED light source with on-line automatic monitoring. Dynamic ampoule positioning reduces false detection. Modular control software with plug-in core algorithm supports future updates. Real-time and remote diagnosis capability.

Proceso de funcionamiento
1Visual method: ampoules rotate at high speed along their axis via servo-driven rotary platform, then undergo sudden braking.
2The liquid continues to rotate by inertia, driving foreign matter to move in identifiable trajectories.
3Industrial CCD cameras capture sequential images analyzed for foreign bodies by color, shape, and trajectory.
4Process: waiting for inspection → infeed (screw servo motor) → enter inspection area → rotate → stop → take pictures → software detection (image sequence secondary sampling) → sorting (negative pressure vacuum rejection).
5A static inspection station detects bottom and tip foreign bodies.
6Four dynamic detection stations with 14 cameras detect interior particles, glass, white spots, black spots, fibers, hair, color blocks, and seal quality.
7Stroboscopic LED light source with on-line automatic monitoring.
8Dynamic ampoule positioning reduces false detection.
9Modular control software with plug-in core algorithm supports future updates.
10Real-time and remote diagnosis capability.

Especificaciones técnicas

Especificaciones de la variante: 1 400 pcs/min

Especificaciones

Modelo
SED-400QYDJ2-C
Capacidad de producción
350–400 vpm
Tensión
380V AC three-phase five-wire system

Dimensiones

Longitud
3610 mm
Anchura
2100 mm
Altura
1900 mm
Peso
2600 kg

Características principales

Machine vision inspection with ≥40 μm particle detection accuracy (adjustable)
400 pcs/min at 2 mL ampoule; 350 pcs/min at 10 mL ampoule
Handles 1-20 mL ampoule sizes
Large-plate structure with invention patent — separates detection from transmission
Servo-driven rotary bottle platform for precise speed and braking
Up-and-down pressing bottle clamping — reduces bubbles
POM + ceramic sheet bottle base, quick-loading, >2 year service life
Stroboscopic LED light source with on-line automatic monitoring
Static inspection station for bottom and tip foreign bodies
Four dynamic detection stations with 14 cameras
Image sequence secondary sampling technology
Dynamic ampoule positioning to reduce false detection
Negative pressure vacuum rejection device
Modular control software with plug-in core algorithm
3-level password protection (operator, engineer, administrator)
Real-time diagnosis module and remote diagnosis capability
Touch screen operation (Win 7/10 platform)
Mitsubishi or Yaskawa servo drives and motors
Basler cameras (Germany)
Schneider electrical components (France)
Keyence photoelectric switches (Japan)
Quality reverse traceability across production procedures
Meets US FDA and EU CGMP requirements
US FDA and EU CGMP compliant
Detects particles as small as 40 μm
400 pcs/min capacity at 2 mL ampoule
Comprehensive and accurate detection via vision method superior to manual inspection
Convenient cleaning and maintenance — liquid medicine cannot flow into equipment
Optional size parts for full 1-20 mL ampoule range (including 5ml/10ml as optional)

Aplicaciones

Visible foreign body inspection of ampoules (1-20 mL)
Visible foreign body inspection of vials
Fill-level inspection of ampoules and vials
Seal/capping quality inspection

Sectores

Pharmaceutical injectable manufacturing
Ampoule production lines
Sterile injection production

Marcas de componentes

Mitsubishi (Japan) or Yaskawa (Japan) — servo drivers and motors
Schneider (France) — circuit breakers, buttons, sockets, switching power supply
Keyence (Japan) — photoelectric switches
Omron (Japan) — solid state relays
Mean Well (Taiwan) — intermediate relay (switching PSU)
Megger (UK) — UPS
Honeywell (USA) — slip ring
Basler (Germany) — cameras
Jiali (China) — touch screen / backlight
Nodka (China) — CPU
Advantech (Taiwan) — focus camera
Misumi (Japan) — infeed screw servo motor
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Conformidad

US FDA compliant
EU CGMP compliant
IEC standards
ISO standards

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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