Início / Equipamentos / Inspecionadora automática por visão artificial e iluminação (série QYDJ) / Automatic Light/Vision Inspection Machine
SED-400QYDJ-C
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SED-400QYDJ-C
SED · SED-400QYDJ-C · Em destaque
SED-400QYDJ-C — Automatic Light/Vision Inspection Machine
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SED-400QYDJ-C Automatic Light/Vision Inspection Machine. Vision-based machine for detecting insoluble foreign matter in transparent containers — glass shards, fiber, hair, white blocks. Two product configurations: oral-l
Prazo de entrega
Consultar
Capacidade de produção
200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules
Como funciona
Bottles enter via conveyor belt and screw infeed (stable, adjustable speed). At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up. After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary. Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images. Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion. Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies. A fourth static station checks sealing quality (capping) and fill level. Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray. Stroboscopic light prevents interference and extends light-source life. Dynamic vial positioning auto-tracks bottle location to reduce false detection.
Processo de funcionamento
1Bottles enter via conveyor belt and screw infeed (stable, adjustable speed).
2At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up.
3After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary.
4Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images.
5Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion.
6Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies.
7A fourth static station checks sealing quality (capping) and fill level.
8Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray.
9Stroboscopic light prevents interference and extends light-source life.
10Dynamic vial positioning auto-tracks bottle location to reduce false detection.
Especificações técnicas
Especificações da variante: SED-400QYDJ-C
Especificações
Modelo
SED-400QYDJ-C
Capacidade de produção
200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules
Tensão
380V (1±5%) 50Hz, trifásica
Utilidades
380V (1±5%) 50Hz trifásica, ~5 kW; ambient temperature 10-30°C, relative humidity 20-70%; bottle exterior must be dry and free of medicine residue
Detalhes de conformidade
Equipment warranty 24 months from final acceptance with free spare-parts repair within warranty. Out-of-warranty: 48-hour service response, long-term preferential maintenance, two-year wear-parts list with quotation provided. Final technical specifications subject to DQ document.
Potência
5 kW
Dimensões
Comprimento
1610 mm
Largura
1200 mm
Altura
2020 mm
Peso
1200 kg
Características principais
Vision-based foreign-object detection
Two configurations: 10 mL oral-liquid (400 bpm) or 2-20 mL vial/ampoule (200-300 bpm)
Detects glass shards, fibers, hair, white blocks, black points/blocks, color blocks/aberration, non-transparent fibers
Capping (sealing-quality) inspection
Liquid level inspection
6 Basler industrial cameras (~75 photos/bottle)
Reflected + back-lit illumination methods
Stroboscopic light source (anti-interference, long life)
Dynamic vial positioning auto-tracks bottle location
Mitsubishi PLC + servo drives + servo motors + VFDs
Honeywell solid-state relays
Schneider main and multipole switches
Mean Well power supplies
Reddis UPS uninterruptible power supply
Advantech industrial computer
Turck proximity switches (4)
Software-controlled outfeed sorting via starwheels
Working table height 900 mm
External dimensions 1610×1200×2020 mm (without belt); 2750×1680×2020 mm (with belt and bottle disk)
Operating environment 10-30°C, 20-70% RH
Power 5 kW @ 380V (1±5%) 50Hz 3-phase
Vision approach gives more comprehensive and accurate detection than legacy manual methods
Stroboscopic light reduces false detection rate
Dual lighting modes (reflected + back-lit) cover more defect types
24-month warranty from final acceptance (longer than industry typical)
Free in-warranty spare parts plus 48-hour service response post-warranty
Two-year wear-parts list provided at quotation
Tier-1 components: Mitsubishi controls, Basler optics, Schneider, Honeywell, Advantech
Aplicações
Oral-liquid bottle inspection (10 mL)
Vial inspection (2-20 mL)
Ampoule inspection (2-20 mL)
Visible-particle inspection (glass shards, fibers, hair, white/black blocks)
Capping/sealing quality inspection
Liquid level inspection
Setores
Pharmaceutical injectables
Oral-liquid pharmaceuticals
Vaccine production
Biologicals manufacturing
Marcas dos componentes
Schneider (France) — total power switch, multipole switches
Mean Well (Taiwan) — switching power supplies (2 units)
Mitsubishi (Japan) — frequency converters (2), PLC, servo drive, servo motor
Reddis — UPS uninterruptible power supply
Nemicon — encoder
Spruite — printer
Honeywell (USA) — solid-state relays, thin-sheet relays, relays
Turck (Germany) — proximity switches (4)
APT (China) — alarm light and buzzer
TOCOS (Japan) — potentiometer
Basler (Germany) — cameras (6) and capture card
Advantech (Taiwan) — industrial computer
Ricoh or Weichuang — lenses (4)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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