Startseite / Maschinen / Vollautomatische kamerabasierte Durchleuchtungs-Prüfmaschine (Baureihe QYDJ) / Automatic Light/Vision Inspection Machine
SED-400QYDJ-C
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SED-400QYDJ-C
SED · SED-400QYDJ-C · Hervorgehoben
SED-400QYDJ-C — Automatic Light/Vision Inspection Machine
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SED-400QYDJ-C Automatic Light/Vision Inspection Machine. Vision-based machine for detecting insoluble foreign matter in transparent containers — glass shards, fiber, hair, white blocks. Two product configurations: oral-l
Lieferzeit
Auf Anfrage
Durchsatz
200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules
Funktionsweise
Bottles enter via conveyor belt and screw infeed (stable, adjustable speed). At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up. After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary. Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images. Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion. Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies. A fourth static station checks sealing quality (capping) and fill level. Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray. Stroboscopic light prevents interference and extends light-source life. Dynamic vial positioning auto-tracks bottle location to reduce false detection.
Prozessbeschreibung
1Bottles enter via conveyor belt and screw infeed (stable, adjustable speed).
2At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up.
3After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary.
4Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images.
5Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion.
6Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies.
7A fourth static station checks sealing quality (capping) and fill level.
8Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray.
9Stroboscopic light prevents interference and extends light-source life.
10Dynamic vial positioning auto-tracks bottle location to reduce false detection.
Technische Daten
Technische Daten für Variante: SED-400QYDJ-C
Technische Daten
Modell
SED-400QYDJ-C
Durchsatz
200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules
Spannung
380V (1±5%) 50Hz, dreiphasig
Versorgung
380V (1±5%) 50Hz dreiphasig, ~5 kW; ambient temperature 10-30°C, relative humidity 20-70%; bottle exterior must be dry and free of medicine residue
Konformitätsangaben
Equipment warranty 24 months from final acceptance with free spare-parts repair within warranty. Out-of-warranty: 48-hour service response, long-term preferential maintenance, two-year wear-parts list with quotation provided. Final technical specifications subject to DQ document.
Leistung
5 kW
Abmessungen
Länge
1610 mm
Breite
1200 mm
Höhe
2020 mm
Gewicht
1200 kg
Wesentliche Merkmale
Vision-based foreign-object detection
Two configurations: 10 mL oral-liquid (400 bpm) or 2-20 mL vial/ampoule (200-300 bpm)
Detects glass shards, fibers, hair, white blocks, black points/blocks, color blocks/aberration, non-transparent fibers
Capping (sealing-quality) inspection
Liquid level inspection
6 Basler industrial cameras (~75 photos/bottle)
Reflected + back-lit illumination methods
Stroboscopic light source (anti-interference, long life)
Dynamic vial positioning auto-tracks bottle location
Mitsubishi PLC + servo drives + servo motors + VFDs
Honeywell solid-state relays
Schneider main and multipole switches
Mean Well power supplies
Reddis UPS uninterruptible power supply
Advantech industrial computer
Turck proximity switches (4)
Software-controlled outfeed sorting via starwheels
Working table height 900 mm
External dimensions 1610×1200×2020 mm (without belt); 2750×1680×2020 mm (with belt and bottle disk)
Operating environment 10-30°C, 20-70% RH
Power 5 kW @ 380V (1±5%) 50Hz 3-phase
Vision approach gives more comprehensive and accurate detection than legacy manual methods
Stroboscopic light reduces false detection rate
Dual lighting modes (reflected + back-lit) cover more defect types
24-month warranty from final acceptance (longer than industry typical)
Free in-warranty spare parts plus 48-hour service response post-warranty
Two-year wear-parts list provided at quotation
Tier-1 components: Mitsubishi controls, Basler optics, Schneider, Honeywell, Advantech
Anwendungen
Oral-liquid bottle inspection (10 mL)
Vial inspection (2-20 mL)
Ampoule inspection (2-20 mL)
Visible-particle inspection (glass shards, fibers, hair, white/black blocks)
Capping/sealing quality inspection
Liquid level inspection
Branchen
Pharmaceutical injectables
Oral-liquid pharmaceuticals
Vaccine production
Biologicals manufacturing
Komponentenhersteller
Schneider (France) — total power switch, multipole switches
Mean Well (Taiwan) — switching power supplies (2 units)
Mitsubishi (Japan) — frequency converters (2), PLC, servo drive, servo motor
Reddis — UPS uninterruptible power supply
Nemicon — encoder
Spruite — printer
Honeywell (USA) — solid-state relays, thin-sheet relays, relays
Turck (Germany) — proximity switches (4)
APT (China) — alarm light and buzzer
TOCOS (Japan) — potentiometer
Basler (Germany) — cameras (6) and capture card
Advantech (Taiwan) — industrial computer
Ricoh or Weichuang — lenses (4)
SED
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Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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