Accueil / Équipements / Machine automatique d’inspection éclairée par vision industrielle (série QYDJ) / Automatic Light/Vision Inspection Machine

SED-400QYDJ-C

Sur devis

SED-400QYDJ-C

SED · SED-400QYDJ-C · En vedette

SED-400QYDJ-C — Automatic Light/Vision Inspection Machine

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SED-400QYDJ-C Automatic Light/Vision Inspection Machine. Vision-based machine for detecting insoluble foreign matter in transparent containers — glass shards, fiber, hair, white blocks. Two product configurations: oral-l

Délai de livraison

Sur devis

Cadence

200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules

Fonctionnement

Bottles enter via conveyor belt and screw infeed (stable, adjustable speed). At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up. After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary. Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images. Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion. Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies. A fourth static station checks sealing quality (capping) and fill level. Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray. Stroboscopic light prevents interference and extends light-source life. Dynamic vial positioning auto-tracks bottle location to reduce false detection.

Processus de fonctionnement

1Bottles enter via conveyor belt and screw infeed (stable, adjustable speed).

2At a high-speed rotation station the bottle spins around its axis; the liquid inside spins with it, dragging foreign particles up.

3After abrupt motor brake, foreign particles continue to rotate by inertia while the bottle is stationary.

4Industrial cameras (Basler, ~6 cameras, ~75 photos per bottle) capture sequential images.

5Software analyzes spatial-temporal trajectory in image series to identify particles by color, shape, and motion.

6Reflected illumination detects glass shards and white blocks; back-lit illumination detects black spots/blocks, non-transparent fibers, hair, and color anomalies.

7A fourth static station checks sealing quality (capping) and fill level.

8Software directs sorting starwheel: pass goes to qualified outfeed tray, fail to rejection tray.

9Stroboscopic light prevents interference and extends light-source life.

10Dynamic vial positioning auto-tracks bottle location to reduce false detection.

Caractéristiques techniques

Caractéristiques de la variante : SED-400QYDJ-C

Caractéristiques

Modèle

SED-400QYDJ-C

Cadence

200–400 bottles/min (oral-liquid 10 mL); 200-300 bottles/min for 2-20 mL vials/ampoules

Tension

380V (1±5%) 50Hz, triphasé

Fluides et énergie

380V (1±5%) 50Hz triphasé, ~5 kW; ambient temperature 10-30°C, relative humidity 20-70%; bottle exterior must be dry and free of medicine residue

Détails de conformité

Equipment warranty 24 months from final acceptance with free spare-parts repair within warranty. Out-of-warranty: 48-hour service response, long-term preferential maintenance, two-year wear-parts list with quotation provided. Final technical specifications subject to DQ document.

Puissance

5 kW

Dimensions

Longueur

1610 mm

Largeur

1200 mm

Hauteur

2020 mm

Poids

1200 kg

Caractéristiques principales

Vision-based foreign-object detection

Two configurations: 10 mL oral-liquid (400 bpm) or 2-20 mL vial/ampoule (200-300 bpm)

Detects glass shards, fibers, hair, white blocks, black points/blocks, color blocks/aberration, non-transparent fibers

Capping (sealing-quality) inspection

Liquid level inspection

6 Basler industrial cameras (~75 photos/bottle)

Reflected + back-lit illumination methods

Stroboscopic light source (anti-interference, long life)

Dynamic vial positioning auto-tracks bottle location

Mitsubishi PLC + servo drives + servo motors + VFDs

Honeywell solid-state relays

Schneider main and multipole switches

Mean Well power supplies

Reddis UPS uninterruptible power supply

Advantech industrial computer

Turck proximity switches (4)

Software-controlled outfeed sorting via starwheels

Working table height 900 mm

External dimensions 1610×1200×2020 mm (without belt); 2750×1680×2020 mm (with belt and bottle disk)

Operating environment 10-30°C, 20-70% RH

Power 5 kW @ 380V (1±5%) 50Hz 3-phase

Vision approach gives more comprehensive and accurate detection than legacy manual methods

Stroboscopic light reduces false detection rate

Dual lighting modes (reflected + back-lit) cover more defect types

24-month warranty from final acceptance (longer than industry typical)

Free in-warranty spare parts plus 48-hour service response post-warranty

Two-year wear-parts list provided at quotation

Tier-1 components: Mitsubishi controls, Basler optics, Schneider, Honeywell, Advantech

Applications

Oral-liquid bottle inspection (10 mL)

Vial inspection (2-20 mL)

Ampoule inspection (2-20 mL)

Visible-particle inspection (glass shards, fibers, hair, white/black blocks)

Capping/sealing quality inspection

Liquid level inspection

Secteurs

Pharmaceutical injectables

Oral-liquid pharmaceuticals

Vaccine production

Biologicals manufacturing

Marques des composants

Schneider (France) — total power switch, multipole switches

Mean Well (Taiwan) — switching power supplies (2 units)

Mitsubishi (Japan) — frequency converters (2), PLC, servo drive, servo motor

Reddis — UPS uninterruptible power supply

Nemicon — encoder

Spruite — printer

Honeywell (USA) — solid-state relays, thin-sheet relays, relays

Turck (Germany) — proximity switches (4)

APT (China) — alarm light and buzzer

TOCOS (Japan) — potentiometer

Basler (Germany) — cameras (6) and capture card

Advantech (Taiwan) — industrial computer

Ricoh or Weichuang — lenses (4)

SED

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