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Início / Equipamentos / Equipamento combinado de inspeção iluminada e detecção de vazamentos (série DJJL) / Ampoule Lamp Inspection + Leak Detection All-in-One Machine – SED-400DJJL-C
SED-400DJJL-C
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SED-400DJJL-C
SED · SED-400DJJL-C · Em destaque

SED-400DJJL-C

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-400DJJL-C Ampoule Inspection Machine. Combines visible foreign-particle inspection (cameras + image processing) with high-voltage discharge leak detection (4 stations) for ampoule water solutions, penicillin bottle s

Prazo de entrega
Consultar
Capacidade de produção
400 ampoules/min

Como funciona

Products are transported by conveyor and screw to the infeed star wheel and into the turntable detection zone. A cam presses the product into a bottle seat so that the product, cam head and seat form a straight line. The spin motor rotates the product at high speed; before entering the optical detection zone, the brake stops the product's rotation while the liquid inside continues to spin. The light source continuously illuminates the product; industrial cameras capture images at high speed; multi-frame image comparison identifies foreign objects and fill volume. Any detection station identifying a reject causes it to be marked defective. Accepted products are conveyed to the leak-detection screw, where a twisting rail and screw turn them from upright to horizontal; oscillation distributes the liquid, then four high-voltage stations (0–22 kV) test each container for leaks. The leak-detection reject decision overrides the lamp-inspection decision; vacuum-suction star wheels remove rejects into separate channels.

Processo de funcionamento
1Products are transported by conveyor and screw to the infeed star wheel and into the turntable detection zone.
2A cam presses the product into a bottle seat so that the product, cam head and seat form a straight line.
3The spin motor rotates the product at high speed; before entering the optical detection zone, the brake stops the product's rotation while the liquid inside continues to spin.
4The light source continuously illuminates the product; industrial cameras capture images at high speed; multi-frame image comparison identifies foreign objects and fill volume.
5Any detection station identifying a reject causes it to be marked defective.
6Accepted products are conveyed to the leak-detection screw, where a twisting rail and screw turn them from upright to horizontal; oscillation distributes the liquid, then four high-voltage stations (0–22 kV) test each container for leaks.
7The leak-detection reject decision overrides the lamp-inspection decision; vacuum-suction star wheels remove rejects into separate channels.

Especificações técnicas

Especificações da variante: SED-400DJJL-C

Especificações

Modelo
SED-400DJJL-C
Capacidade de produção
400 ampoules/min
Tensão
380 VAC, 50 Hz, three-phase five-wire
Potência
12 kW
Pressão de ar
>0.6 MPa, 15-25 m3/h, dew point -20°C

Dimensões

Comprimento
3962 mm
Largura
1864 mm
Altura
2100 mm
Peso
3600 kg

Materiais

Materiais de contato
304 aço inoxidável; oil nylon (bottle seats); POM-C; PET; polyurethane+PVC belts
Materiais do corpo
Stainless steel exterior

Características principais

Detection content: visible foreign objects (glass shards, fibers, hair, white lumps/spots) and appearance (optional)
Particle accuracy 40 μm; leak accuracy 0.1 μm (theoretical)
Applicable range 1–20 mL ampoules
Throughput 400 ampoules/min for 1–2 mL (±5%)
Power 12 kW total, three-phase five-wire 380 VAC 50 Hz
Compressed air >0.6 MPa, flow 15–25 m³/h, dew point -20°C
Machine dimensions 3 962 × 1 864.5 × 2 100 mm (L×W×H); workbench height 970 ±40 mm
Weight 3 600 kg
6 Basler cameras standard (8 optional) with Ricoh lenses
4 high-voltage leak-detection stations + vacuum pickup waste removal
Leak-detection reject decision takes priority over lamp inspection
Knapp-Kushner test program for detection efficacy validation
Multi-recipe storage with batch reporting & PDF/strip print
Three permission levels: admin / process engineer / operator
Auto-oiling pump for slide-seal star wheels (2 s every 120 min)
Single machine combines lamp inspection and leak test — eliminates inter-station transfer
100% inline non-destructive container/liquid inspection
Eliminates manual inspection variability
Bottle break rate ≤0.05%; liquid leak sensors trigger automatic stop
Format change-over via spec parts (e.g. 3 mL kit included)

Aplicações

Foreign-particle and crack/pinhole inspection of ampoule water injectables
Inspeção of vial water solutions
Inspeção of oral liquids in transparent containers

Setores

Pharmaceutical injectables
Sterile filling lines
Oral liquid manufacturing

Marcas dos componentes

PLC / motion / drives
Mitsubishi
Industrial PC
Advantech
Cameras (6 std / 8 opt)
Basler
Camera lenses
Ricoh
Light source + controller
Jiali
Image acquisition card
Intel
Touch screen 15"
Nodajia
Main switch / contactor
Schneider
Switching power supply
Mean Well
Solid state relay
Honeywell
Encoder
ELCO
Proximity switch
Turck
UPS
Reddis
Impressora
Sprit
SED
Fale com SED Sales Team
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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