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Accueil / Équipements / Machine combinée d’inspection éclairée et détection de fuites (série DJJL) / Ampoule Lamp Inspection + Leak Detection All-in-One Machine – SED-400DJJL-C
SED-400DJJL-C
Sur devis
SED-400DJJL-C
SED · SED-400DJJL-C · En vedette

SED-400DJJL-C

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400DJJL-C Ampoule Inspection Machine. Combines visible foreign-particle inspection (cameras + image processing) with high-voltage discharge leak detection (4 stations) for ampoule water solutions, penicillin bottle s

Délai de livraison
Sur devis
Cadence
400 ampoules/min

Fonctionnement

Products are transported by conveyor and screw to the infeed star wheel and into the turntable detection zone. A cam presses the product into a bottle seat so that the product, cam head and seat form a straight line. The spin motor rotates the product at high speed; before entering the optical detection zone, the brake stops the product's rotation while the liquid inside continues to spin. The light source continuously illuminates the product; industrial cameras capture images at high speed; multi-frame image comparison identifies foreign objects and fill volume. Any detection station identifying a reject causes it to be marked defective. Accepted products are conveyed to the leak-detection screw, where a twisting rail and screw turn them from upright to horizontal; oscillation distributes the liquid, then four high-voltage stations (0–22 kV) test each container for leaks. The leak-detection reject decision overrides the lamp-inspection decision; vacuum-suction star wheels remove rejects into separate channels.

Processus de fonctionnement
1Products are transported by conveyor and screw to the infeed star wheel and into the turntable detection zone.
2A cam presses the product into a bottle seat so that the product, cam head and seat form a straight line.
3The spin motor rotates the product at high speed; before entering the optical detection zone, the brake stops the product's rotation while the liquid inside continues to spin.
4The light source continuously illuminates the product; industrial cameras capture images at high speed; multi-frame image comparison identifies foreign objects and fill volume.
5Any detection station identifying a reject causes it to be marked defective.
6Accepted products are conveyed to the leak-detection screw, where a twisting rail and screw turn them from upright to horizontal; oscillation distributes the liquid, then four high-voltage stations (0–22 kV) test each container for leaks.
7The leak-detection reject decision overrides the lamp-inspection decision; vacuum-suction star wheels remove rejects into separate channels.

Caractéristiques techniques

Caractéristiques de la variante : SED-400DJJL-C

Caractéristiques

Modèle
SED-400DJJL-C
Cadence
400 ampoules/min
Tension
380 VAC, 50 Hz, three-phase five-wire
Puissance
12 kW
Pression d’air
>0.6 MPa, 15-25 m3/h, dew point -20°C

Dimensions

Longueur
3962 mm
Largeur
1864 mm
Hauteur
2100 mm
Poids
3600 kg

Matériaux

Matériaux en contact
304 acier inoxydable; oil nylon (bottle seats); POM-C; PET; polyurethane+PVC belts
Matériaux du bâti
Stainless steel exterior

Caractéristiques principales

Detection content: visible foreign objects (glass shards, fibers, hair, white lumps/spots) and appearance (optional)
Particle accuracy 40 μm; leak accuracy 0.1 μm (theoretical)
Applicable range 1–20 mL ampoules
Throughput 400 ampoules/min for 1–2 mL (±5%)
Power 12 kW total, three-phase five-wire 380 VAC 50 Hz
Compressed air >0.6 MPa, flow 15–25 m³/h, dew point -20°C
Machine dimensions 3 962 × 1 864.5 × 2 100 mm (L×W×H); workbench height 970 ±40 mm
Weight 3 600 kg
6 Basler cameras standard (8 optional) with Ricoh lenses
4 high-voltage leak-detection stations + vacuum pickup waste removal
Leak-detection reject decision takes priority over lamp inspection
Knapp-Kushner test program for detection efficacy validation
Multi-recipe storage with batch reporting & PDF/strip print
Three permission levels: admin / process engineer / operator
Auto-oiling pump for slide-seal star wheels (2 s every 120 min)
Single machine combines lamp inspection and leak test — eliminates inter-station transfer
100% inline non-destructive container/liquid inspection
Eliminates manual inspection variability
Bottle break rate ≤0.05%; liquid leak sensors trigger automatic stop
Format change-over via spec parts (e.g. 3 mL kit included)

Applications

Foreign-particle and crack/pinhole inspection of ampoule water injectables
Inspection of vial water solutions
Inspection of oral liquids in transparent containers

Secteurs

Pharmaceutical injectables
Sterile filling lines
Oral liquid manufacturing

Marques des composants

PLC / motion / drives
Mitsubishi
Industrial PC
Advantech
Cameras (6 std / 8 opt)
Basler
Camera lenses
Ricoh
Light source + controller
Jiali
Image acquisition card
Intel
Touch screen 15"
Nodajia
Main switch / contactor
Schneider
Switching power supply
Mean Well
Solid state relay
Honeywell
Encoder
ELCO
Proximity switch
Turck
UPS
Reddis
Imprimante
Sprit
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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